Recently, Aqi Company received an order to export tons of cement to Mongolia. Faced with the higher requirements of cross-border orders for packaging adaptation, filling rhythm, operation safety and delivery timeliness, the company responded quickly and worked together to open up the filling process of tons of bags around the existing equipment with minimum transformation, complete the packing task on time, and ensure the success of the first export of tons of bags of cement to Mongolia.
Quick response, reverse the order node to each link. After the task is assigned, the company organizes the docking of production, equipment, technology, quality, logistics and market at the first time, clarifies the key requirements of the export of cement bags for bag specifications, filling coefficient, sling strength, moisture-proof and dust-proof, handling and transshipment, and port connection, inverted design and production, material arrival, first filling verification, batch filling and shipment. Form the promotion mechanism of "task list + responsible person + completion time limit" to grab the preparation window for the first time.
Based on the existing situation, find out the transformation path of "bulk discharge + ton package loading". Based on the existing bulk discharge system, the team carried out on-site mapping and working condition deduction on the height of the discharge port, the impact of the discharge, the stability of the measurement, the dust control and the lifting path, and independently designed and manufactured the ton bag hanger and the discharge chute, using the existing space and existing components to achieve "small transformation, fast landing, replicable". The success of the first batch of cement
exported to Mongolia not only verifies the implementation path of the batch filling with less investment, short cycle and quick results, but also exercises the company's ability of cross-departmental collaboration and on-site rapid improvement. In the next step, Aqi Company will continue to solidify the standards, operation procedures and quality traceability points of filling tooling for tons of packages, improve the spare parts guarantee and abnormal disposal plan, and continuously improve the flexible, small batch and multi-batch export delivery capacity for Mongolia and its surrounding markets, so as to accumulate experience and lay a solid foundation for subsequent acceptance of similar orders.
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