Recently, the Bureau of Housing and Urban-Rural Development of Jinhua City, Zhejiang Province, issued a circular on the inspection of ready-mixed concrete enterprises in 2022, saying that a total of 40 ready-mixed concrete enterprises were inspected. It mainly inspects the laboratory management, quality internal control and safety production links of ready-mixed concrete production enterprises, and entrusts a third-party inspection organization to sample the raw materials, and synchronously samples the quality of concrete structure entities under construction. Pass rate 97.
1.
A total of 40 ready-mixed concrete enterprises were inspected. It mainly inspects the laboratory management, internal quality control and safety production links of ready-mixed concrete production enterprises, and entrusts a third-party testing agency to sample the raw materials, and simultaneously checks the quality of concrete structure entities under construction.
The local construction administrative departments can better implement the work deployment of their superiors, conscientiously perform their supervisory duties, improve the management system of ready-mixed concrete enterprises, improve the level of quality control, and basically control the quality of concrete on site, but there are still some enterprises whose internal control is not in place and whose management is not standardized.
2. Main problems
(1) Laboratory management
First, environmental temperature and humidity monitoring measures are not in place, and some enterprises have the actual effect of indoor temperature and humidity meters in standard maintenance rooms. Secondly, the management of test samples is not standardized, some enterprises have the situation that the identification of concrete samples is not unique, and the category of cement and powder retention identification is not distinguished. Thirdly, the management of test data is not standardized. Some enterprises lack the test data on the cement concrete pressure testing machine, and the data information on the concrete cube compressive strength test report is inconsistent with the data information stored on the testing machine.
(2) In the aspect
of quality control, first, the management of concrete mix proportion lacks systematicness. Some enterprises have some problems, such as the design number of mix proportion is not unique, the mix proportion on the process control sheet does not correspond to the information of the design mix proportion, and the mix proportion is not updated synchronously after the change of the source of raw materials. Second, the feeding measurement error exceeds the standard limit, for example, some enterprises have the situation that the feeding measurement error of coarse aggregate and admixture exceeds the standard limit. Thirdly, some of the cited standards have expired, and some enterprises have the situation that the version of the Standard for Test Methods of Physical and Mechanical Properties of Concrete cited in the test report of concrete compressive strength is not the current version.
(III) Safety production and environmental control
First, the dust pollution control is not in place, the sand and gravel raw material storage yard and material conveyor belt of some enterprises are not completely closed, and the dust suppression device is missing; the roads in the factory area of some enterprises are seriously damaged, the implementation of clean vehicles is not in place, and the roads in the field are not cleaned or sprinkled in time; In some enterprises, the anti-drip device of concrete mixer truck is missing or damaged, which can not effectively control the environmental pollution during transportation. Secondly, the safety warning signs in the factory area are insufficient, and some enterprises lack edge protection and warning signs at the edge of the sedimentation tank, so there are hidden dangers of falling. Thirdly, the safety awareness of limited space operation is insufficient, the lighting device in the standard maintenance room in the basement of individual enterprises is invalid, and the necessary ventilation facilities are lacking.
(4) In terms
of enterprise qualification, contract management and after-sales service, first, the frequency of after-sales return visits is insufficient. Some enterprises have incomplete technical disclosure accounts, non-standard signings of all parties involved in the disclosure, and insufficient frequency of after-sales return visits. Second, personnel management is not in place, and some enterprises have the situation that the social security of technical personnel within the qualification requirements has not been changed to the enterprise in time.
3. Praise and criticism
are combined with the inspection bulletin of ready-mixed concrete enterprises in the previous stage (see the Circular on the Inspection of Ready-mixed Concrete Enterprises in 2022 (1)), according to the inspection score, production scale, green and safe production, etc. Determine the list of enterprises to be commended and criticized in 2022:
(I) List of enterprises to be commended (in no particular order)
Jinhua Fanghao Commercial Concrete Co., Ltd.
Jinhua Ruicheng Commercial Concrete Co., Ltd.
Zhejiang Rongheng Concrete Co., Ltd. 0H TML0 UNK2 0 Yiwu Commodity Concrete Co., Ltd. 0 HTML0 UNK2 1 Zhejiang Huayuan New Materials Co., Ltd. 0 HTML0 UNK2 2 Yongkang Chengjian Commodity Concrete Co., Ltd. 0 HTML0 UNK2 3 Pujiang Wangu Building Materials Co., Ltd. 0 HTML0 UNK2 4 Wuyi Wuyang Commodity Concrete Co., Ltd. 0 HTM L0 UNK2 5 Zhejiang Tianshi Building Materials Co., Ltd. 0 HTML0 UNK2 6 (II) List of Criticized Enterprises 0 HTML0 UNK2 7 Jinhua Chengjun Building Materials Co., Ltd.: The rebound strength of concrete members is presumed not to reach the design strength level (the average carbonization depth is less than 2.0 HTML0 UNK2 8 Yiwu High-tech Zone Building Materials Technology Co., Ltd.: Laboratory There are many defects in internal control management, and the matters required by the competent authorities are not implemented. 0 HTML 0 UNK2 9 IV. Requirements for the next step 0 HTML 0 UNK3 0 (1) Do a good job of problem rectification. For the problems found in this inspection (see the list of spot check problems for details), all ready-mixed concrete enterprises should implement the rectification in an all-round way, and at the same time, draw inferences about other cases from one instance, self-check the repeated and repeated problems and the problems raised by the inspection. The rectification and self-inspection results shall be reported to the local competent construction department for examination and approval, and then submitted to our Bureau within one month from the date of issuance of the document (contact number: 0579- 82136232). 0 HTML0 UNK3 1 (2) Implementing the quality responsibility of the main body participating in the construction. All construction, supervision and construction units should further implement the quality control of the whole process of ready-mixed concrete construction, strictly implement the delivery inspection procedures, strengthen the management of pouring and maintenance, resolutely put an end to irregularities such as adding water to the concrete site, using moistening mortar for the main structure of concrete, and entrusting ready-mixed concrete enterprises to maintain test blocks on behalf of others, and earnestly fulfill the main responsibility of project quality. 0 HTML 0 UNK3 2 (3) Strengthen the quality control of production process. All ready-mixed concrete enterprises should strengthen the construction of quality management system of raw materials and products, make full use of information tools, strictly manage the use and testing of raw materials, and ensure the batch and frequency of inspection. Standardize the production process control of ready-mixed concrete, improve the management measures of ready-mixed concrete factory inspection, ensure that the data stored in the system can be accessed at any time, and ensure that the test data are accurate and traceable. In the next stage, our Bureau will implement key supervision for enterprises whose test data are not traceable. 0 HTML 0 UNK3 3 (4) Strengthen safe production and green production. All ready-mixed concrete enterprises should attach great importance to safety production, do a good job of safety protection under extreme weather conditions, implement safety protection measures related to limited space operations, normalize equipment maintenance, and organize on-site traffic and unloading operations in an orderly manner. Implement the primary responsibility for the safety of plant construction and transformation. Strictly implement the environmental control, green production, pollution prevention and control of transport vehicles in the concrete plant area, and all enterprises should conduct self-examination and self-correction on the problems of concrete production enterprises in the ecological environment supervision, and implement the rectification one by one. 0 HTML 0 UNK3 4 (5) Effectively strengthen industry supervision. The competent construction administrative departments should further strengthen the supervision of ready-mixed concrete enterprises, make full use of the platform of "Zhejiang Concrete Pipe", strengthen the construction of information technology, and strictly supervise the information at the supply end and the project end in accordance with the requirements of the Notice on the Application of "Quality Management of Ready-mixed Concrete" issued by the Provincial Construction Department. Strengthen the management and spot check of concrete raw materials, product quality and on-site entity quality, and ensure quality behavior under the condition of full competition among enterprises. Strengthen quality supervision, urge the project department to do a good job of concrete pouring, formwork removal, maintenance and other processes from the production end to ensure the quality of the project entity. 0 HTML 0 UNK3 5 (6) Play the role of association guidance and self-discipline. Concrete industry associations should further guide the healthy competition of ready-mixed concrete enterprises, improve the level of information management, assist the competent authorities to do a good job in quality and safety control, collect data and information, urge member units to implement green and safe production measures, and promote the sustainable and healthy development of ready-mixed concrete production industry in our city.