经济环境效益双提升!替代燃料助力水泥企业降本减碳

2023-08-11 10:19:43

水泥作为节能降碳的重点领域,使用替代燃料既可以降低企业的成本压力,又能够减少碳排放,实现经济效益和环境效益的双重提升。

当前市场行情低迷,水泥企业面临着较大的成本压力,同时,在双碳目标和绿色发展的要求下,水泥行业即将纳入碳交易体系,减少化石能源使用的重要性已不言而喻。

未来碳排放权需要真金白银来支撑,企业不得不思索应对之策。

目前,已有不少的水泥企业把目光聚焦到了替代燃料上。有数据显示,如果在水泥生产中使用40%的替代燃料,每生产100万吨熟料将少排放约10万吨二氧化碳。

水泥作为节能降碳的重点领域,使用替代燃料既可以降低企业的成本压力,又能够减少碳排放,实现经济效益和环境效益的双重提升。近年来,海螺水泥、天山股份、华新水泥、塔牌集团等不少水泥企业都在加快推进非化石能源替代燃料,推行能源结构绿色化。  

2023年3月22日,洛阳中联就地取材开始从当地香菇基地回收废菌棒和废树枝,通过破碎机破碎,皮带运输到热盘炉,在热盘炉内燃烧;燃烧后热量通过分解炉进入旋风筒内进行热交换,从而达到生物质燃料替代化石燃料的目的。  

生物质燃料使用后有效地减少原煤的使用,从而达到节能降碳的效果,不仅可节约成本,而且低碳环保。根据目前使用情况分析每小时使用3吨的生物质燃料,可降低1吨原煤,从而减少2.25吨CO2排放,仅当地生物质燃料每年就可减排2370吨CO2。  

此前,华新水泥发布的《低碳发展白皮书》中显示,2022年,华新水泥累计使用各种替代燃料387万吨,国内工厂合并热值替代率已达15.9%;通过落实替代原料的质量分析与配料优化,全年综合利用各类非碳酸盐类工业废渣223.59万吨。截至2022年底,华新水泥已累计安全生态化使用废弃物衍生替代燃料1500多万吨,国内全部窑线合并替代燃料的热替代率已达到15%。  

据了解,继2018年在柬埔寨马德望海螺开发建设了生物质替代燃料系统之后,海螺集团2020年又在枞阳海螺建成了国内行业首个生物质替代燃料项目,项目投用后年节约标煤8.4万吨,减排二氧化碳20万吨。

越来越多的水泥上市企业通过加大力度发掘替代燃料、可再生能源减少化石燃料燃烧和电力消耗,逐步提升“绿色能源”使用比例。这不仅能够提升企业自身应对外部风险的能力,更有利于助推水泥行业率先实现碳达峰碳中和。

2023年9月12-13日,中国水泥网将在河南郑州举办“2023水泥‘双碳’大会暨第十届中国水泥节能环保技术交流大会”,与会专家学者将围绕替代燃料、协同处置技术等主题展开深入探讨交流,助力水泥行业向更低碳、更节能、更绿色的高质量发展迈进。

会议同期将举行“2023水泥行业‘双碳’先进企业”颁奖仪式以及“双碳”装备展,会后还将组织参观济源中联水泥有限公司“全球首条钢渣捕集水泥窑烟气CO2制备固碳辅助性胶凝材料与低碳水泥生产线”。

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Correlation

Technological innovation is the engine of low-carbon transformation and development of cement industry. In recent years, Century Xinfeng Group has transformed and developed agricultural modernization projects based on building materials, and Hubei Zhongxin Kaiwei Modern Animal Husbandry Project in the agricultural modernization sector produces a large amount of manure every day. Zhuge Wenda, the chief scientist of Century Xinfeng Group, personally designed and guided the implementation of the collaborative utilization process of Hubei Zhongxin Kaiwei Modern Animal Husbandry and Century Xinfeng Leishan Cement Plant to dispose of resources harmlessly and build a closed-loop industrial chain around modern agriculture, which has achieved remarkable results and formed its own unique competitiveness and new development advantages.

2024-09-15 20:08:57

The semi-annual report of Tapai Group shows that in terms of operating conditions, the cost of cement sales per ton of Tapai Group is 194 yuan, down 33 yuan from the same period last year. On September 12, Tapai Group said that in recent years, cement market demand has been declining, competition has further intensified, and cement prices are low. In order to cope with the market competition, the company strengthened market research and judgment, responded scientifically and implemented precise policies, continued to promote cost reduction and efficiency enhancement, continued to streamline the organization and optimize personnel, continued to slim down and strengthen the body, lightened the burden, went into battle lightly, and paid close attention to cost control.

2024-09-13 11:55:23

The cement industry will soon be incorporated into the carbon trading market, and the importance of green low-carbon transformation has become increasingly apparent. In response to the policy guidance, China Cement Network will hold the "2024 China Cement Double Carbon Conference and the 12th Energy Conservation and Environmental Protection Technology Exchange Conference" in Wuhu Conch International Hotel on October 24-25. The conference will focus on the core issues of low-carbon development and green upgrading in the cement industry, discuss the application of energy efficiency improvement and energy-saving and carbon reduction technologies, and how the cement industry can use the carbon trading mechanism to promote its low-carbon transformation.

2024-09-04 15:34:06

From the overall situation, in the first half of 2024, the overall operating situation of the cement industry was grim, and the profits of cement enterprises basically declined sharply, and even some enterprises suffered huge losses. In terms of the operation and management of Conch Cement, the Group will pay close attention to the macroeconomic situation at home and abroad, and continue to improve the quality and efficiency of its operation in line with the guidance of national policies. Huaxin Cement said that it demonstrated the sense of responsibility of large enterprises and actively promoted and implemented new supply-side structural reform programs and measures suitable for the high-quality development of the industry.

2024-09-03 09:43:58

The company will pay close attention to the macroeconomic situation and industrial policies, optimize the strategic layout, promote the "vertical integration" expansion of the industrial chain, and build the ecological chain of the building materials industry. The company will deepen its main business, widely use digital intelligence technology and green technology, and promote the optimization and upgrading of the cement industry chain; Expand the industrial layout to promote the healthy development of the industry from the strategic height, expand the layout of the commercial concrete industry around the core areas, and further enhance the market influence and discourse power; precisely supplement the chain, combine the company's resource endowment, Industrial base, cultivate related diversified industries, and cultivate the second growth curve.

2024-08-28 11:00:03

Energy saving and consumption reduction is not only a response to environmental responsibility, but also the only way for the cement industry to break the cocoon and enter high-quality development.

2024-06-20 16:33:57

On June 19, the National Development and Reform Commission of the People's Republic of China issued Decree No.21 of 2024 on the Measures for the Administration of Natural Gas Utilization.

2024-06-20 15:17:26

What is the driving force for the development of the next curve of the cement industry? Through the transformation and development of new quality productivity, the second curve of cement industry will be created to achieve a new leap forward in economic and social benefits.

2024-06-19 09:24:26

Green is the background of high-quality development of cement industry.

2024-06-18 14:36:10

On June 13, the 11th China Cement Energy Conservation and Environmental Protection Technology Exchange Conference and Equipment Renewal Forum, sponsored by China Cement Network, was held in Nanjing, Jiangsu Province.

2024-06-13 16:36:33

By the end of 2025, the proportion of production capacity above the benchmark level of energy efficiency in cement and ceramics industries will reach 30%, that of production capacity above the benchmark level of energy efficiency in flat glass industry will reach 20%, and that of production capacity below the benchmark level of energy efficiency in building materials industry will be completed or eliminated.

2024-05-29 20:21:02

At present, we are actively promoting the implementation of the energy conservation and carbon reduction technology project of replacing fossil fuels with biomass fuels. After the construction and implementation of the project, it is estimated that about 2% of coal will be saved annually. 0.5 million tons, reducing carbon dioxide emissions 4. 390000 tons, with obvious energy saving and emission reduction benefits.

2024-05-23 09:51:10

If 40% of alternative fuels are used in cement production, about 100,000 tons of carbon dioxide will be saved for every 1 million tons of clinker produced.

2024-05-10 09:27:37

At present, the cement industry is facing serious internal and external troubles, which can be said to be "the autumn of life and death".

2024-04-02 17:13:02

He said that high-end technologies such as the application of intelligent and digital technologies have promoted the productivity innovation and the progress of production relations in the new era and new pattern of the cement industry.

2024-03-29 16:10:02

On March 28, the 13th China Cement Industry Summit and TOP100 Award Ceremony hosted by China Cement Network was held grandly.

2024-03-28 18:30:58

"When demand goes down, it is the time for the T-shaped strategy to shine." An industry insider said.

2024-03-27 10:03:52

In December 2023, China Resources Cement changed its name to China Resources Building Materials Technology, and its Tianyang base was the first cement enterprise lighthouse factory certified by the World Economic Forum, and also the first lighthouse factory of global building materials enterprises. The new Tianyang Lighthouse plant has deployed more than 30 fourth industrial revolution technology use cases, improving energy, labor and equipment efficiency and quality performance through advanced analysis, automatic driving and industrial Internet of Things. The carbon emission of the base is reduced by 24%, the labor productivity is increased by 105%, the unplanned downtime of equipment is reduced by 56%, and the quality stability is improved by 25%.

2024-03-15 16:26:57

Hefei South has made every effort to build a new modern factory for green intelligent manufacturing, and has built a demonstration line of green low-carbon technology and equipment for cement, which is ready for transformation and upgrading, and realizes the green development of ecological priority.

2024-03-15 11:01:01

Strictly organizing production according to the approved production capacity and strictly implementing the number of days of kiln shutdown are the necessary means for the reform of cement clinker supply side, pollution reduction and carbon reduction.

2024-02-29 18:38:56

Tongren Southwest Cement Co., Ltd. applies intelligent technology to optimize production and implement energy saving and emission reduction measures. The energy consumption per unit product reaches the first-class energy efficiency standard, and the carbon emission is better than the industry average. It has won the title of national green factory, and has built a green area to improve the ecological environment of the plant area.

2024-02-26 13:23:31

Anhui Zongyang Conch Cement Co., Ltd. was selected as the national green factory list in 2023, becoming the 27th national green factory of Conch Cement. Relying on intellectualization, environmental protection technology and clean energy, the plant has realized the full utilization of mine resources, zero waste discharge and the improvement of ecological environment, which reflects the efforts and responsibilities of enterprises in promoting green and high-quality development.

2024-02-26 11:34:45

Cement enterprises have always insisted on improving the level of ecological environmental protection and green development, serving the high-quality development of China Building Materials Co., Ltd. with high-level ecological environmental protection, and creating a series of intelligent and garden-style green factories.

2024-02-21 10:15:20

The waste heat utilization and HVAC system adopted by Wannian Cement Plant is based on the principle of radiant heat on the surface of rotary kiln barrel, so as to meet the 24-hour heating and hot water supply of about 10000 square meters in the complex building, central control building, staff apartment, canteen and other areas of the plant.

2024-01-09 13:35:52

The single peak-staggering production policy based on "days" has gradually failed with the transformation of production and the decline of the market.

2024-01-07 15:06:43

生态环境部近日发布了《京津冀及周边地区、汾渭平原2023—2024年秋冬季大气污染综合治理攻坚方案》,方案强化多污染物协同控制,将有序推进“十四五”规划中大气污染治理的重大工程。

2023-12-30 08:53:42

煤炭是水泥生产过程中的主要燃料,其成本占到水泥熟料成本的50%~55%,煤价的波动对水泥成本有着直接的影响,特别是在需求走低的情况下,成本的控制尤为重要。

2023-12-15 09:16:08

塔牌集团一如既往地严格按照地方政府和协会的相关要求,严格落实错峰生产,强化企业自律行为。希望协会能推动国家层面不断出台更有针对性的政策和措施,促进行业持续健康发展。

2023-12-15 09:07:32

在火电、钢铁、煤炭、焦化、有色、水泥等行业和物流园区推广新能源中重型货车,发展零排放货运车队。

2023-12-08 10:01:48

水泥企业聚焦数字化、智能化转型,练好内功、提升自身综合竞争力的同时,亦对外部市场环境颇为关注。

2023-12-01 09:16:04

11月29日,由中国水泥网主办的“第五届中国水泥智能化高峰论坛”在浙江杭州隆重召开。

2023-11-29 18:41:40

4000t/d熟料生产线的竣工试运行,成为泉兴水泥公司发展史上重要里程碑,标志着泉兴集团在绿色低碳发展的道路上掀开了崭新的一页。

2023-11-26 12:54:36

11月6日,走进位于赤壁高新区的华新水泥(赤壁)有限公司,宽阔平坦的柏油路,高大漂亮的厂房,郁郁葱葱的树木,大气唯美的喷泉,无不令人心情愉悦,仿佛置身一个绿色花园。

2023-11-09 16:06:25

现在是工业信息化、智能化大爆炸的时代,水泥行业信息化、智能化已经在蓬勃发展,成为行业的必然发展趋势。

2023-11-09 14:09:27

新能源在减排方面主要有两个方面可以发力。第一:清洁电力。通过新能源发电,来满足水泥生产过程中用电,间接减排;第二:替代燃料。通过使用新能源燃料替代燃煤,直接减排。从目前技术和商业成熟度看,光伏产业是水泥行业在新能源领域中布局的最重要板块;其次,氢能、生物质能行业方兴未艾,水泥企业亦有涉及,但占比整体较低。

2023-11-03 14:03:46

近日,重庆市经济和信息化委员会公开征求对《重庆市材料行业碳达峰实施方案(征求意见稿)》的意见。

2023-11-02 10:56:17

今年前三季度市场总体偏弱低迷,公司注重练内功夯实竞争力,总体仍取得了一定成效,对四季度和明年依然抱有信心,有相对乐观的预期。

2023-10-30 13:40:00

2025年底前,全市所有水泥熟料企业、独立水泥粉磨站有组织排放、无组织排放、清洁运输全面完成超低排放改造。

2023-10-18 14:19:10

近年来,鹤林水泥重点围绕深度减排、减碳,推进技术与管理提升工程,坚持低碳水泥产业化布局,推进各项技术改造、工艺装备更新提升、智能化工程,生产综合能耗持续走低。截至2022年底,企业实现单位污染物排放下降41%,清洁生产水平全面提升。

2023-10-18 09:22:33

共建“一带一路”倡议的提出,开创了世界合作共赢的新模式,为全球发展繁荣注入新动力,极大增进了各国民生福祉。而被誉为中国水泥工业摇篮的华新水泥股份有限公司,承担起行业共建“一带一路”开路先锋的重任,大胆探索、稳步推进,取得实打实、沉甸甸的成就。

2023-10-16 17:37:17

近年来,新疆水泥市场一直保持良好的增长态势,尤其是2021年全疆水泥产量增长15.5%。但2022年由于疫情管控、全疆固定资产投资放缓,建筑项目开工不足等不利因素影响,水泥需求下滑严重,水泥价格整体下降。煤炭、原材料、物流成本等整体维持高位运行,在量价齐跌、成本上涨双向压力下,水泥行业利润严重下滑。

2023-10-09 18:45:23

非洲国家整体经济落后,未来城镇化和基础设施建设空间较大,多数水泥大国均面临产能严重过剩局面,未来投资机会较为稀缺。但也有些国家经济发展潜力大,水泥需求强劲,加之当地水泥产能利用率低下,水泥供需出现缺口,市场机会值得把握。

2023-09-27 11:26:29

水泥或将是建材行业纳入全国碳市场的首个领域。水泥行业绿色、低碳的高质量可持续发展之路,究竟该怎么走?

2023-09-13 09:28:45

9月12日,由中国水泥网主办的“2023水泥‘双碳’大会暨第十届中国水泥节能环保技术交流大会”在河南郑州隆重召开。

2023-09-12 18:08:43

他表示当前水泥行业存在发展迷茫、治理缺失、经济效益下滑等问题,并对此提出了水泥行业现阶段需要形成四个新格局。

2023-09-12 13:33:41

“水泥行业的寒冬尚未过去,市场需求下行的颓势依然在延续,作为一家多年来专注于水泥产业的企业,面对未来,我们唯有继续走在勇于改革、大胆创新的路上,不断前行。”何坤皇说。

2023-09-05 11:08:34

日前,《山东省建材行业碳达峰工作方案》(以下简称《方案》)印发,《方案》部署了“12345”举措(1个“严控”,2个“替代”,3个“提升”,4个“行动”,5个“推广”),确保2030年前我省建材行业实现碳达峰。

2023-08-30 10:31:02

小编根据报告内容特整理海螺、天山、华润、华新、天瑞、山水六大企业关于对下半年的工作重点及计划。

2023-08-26 12:45:07

In order to survive and develop in the fierce market competition, cement enterprises must abandon the illusion of relying on others to "give" opportunities, and win the recognition and respect of the market through self-innovation and promotion.