Industry Summit | "Technical Forum of the 13th China Cement Industry Summit 2024" was held grandly

2024-03-28 18:30:58

On March 28, the 13th China Cement Industry Summit and TOP100 Award Ceremony hosted by China Cement Network was held grandly.

On March 28, the 13th China Cement Industry Summit Technical Forum hosted by China Cement Network was held grandly. Lv Zhijian, President of

Xinjiang Building Materials Industry Association;

Kuang Hong, Executive Vice President and Secretary-General of Shanghai Cement Industry Association;

Shi Yantian, President of Heilongjiang Cement Association;

Zhang Zhenkun, President of China Cement Network Council and CEO of Asia Cement (China) Holding Company; Chen Zhongsheng, Vice President of

China Cement Network Council and Shandong Shanshui Cement Group Co., Ltd.;

Xu Li, Vice General Manager of Tangshan Jidong Cement Co., Ltd.; Li Xinyue, Chairman of

China Cement Network Council and Chairman of Fangcheng County Wanbei Cement (Group) Co., Ltd.;

Tao Congxi, Chief Expert and Professor-level Senior Engineer of China Resources Building Materials Technology Holdings Co., Ltd.; Hou Jian, Chairman of

China Cement Net Council and General Manager of Dongfang Hope Chongqing Cement Co., Ltd.;

Wei Zhenchao, Chairman of China Cement Net Council and President of Shandong Quanxing Jingshi Cement Co., Ltd.;

China Cement Network Council,

He pointed out that the development of new energy fields such as photovoltaic, hydrogen energy, energy storage and traditional industries such as cement, aggregate and concrete is an important topic for the next development of the industry.

< IMG SRC = "https://img7.ccement.com/richtext/img/izya8er8w3a1711622330176." He said that China's cement industry has now entered a plateau, and with the advent of national carbon neutrality, In the future, the supply of cement will gradually decline into the era of green low-carbon economy, and China's cement carbon emission reduction is imminent!

< IMG SRC = "https://img7.ccement.com/richtext/img/t9gb24px2t71711622348065." He stressed that in the current critical period of digital transformation of the cement industry, Intelligent upgrading of logistics and transportation management has become an important means to crack the pain points of the industry.

Xie Haichuan pointed out that intelligent weighing can effectively monitor the flow direction of cement products, thus greatly reducing the risk of "fleeing goods" in the circulation of cement, which is of great significance for standardizing market order, safeguarding the interests of enterprises and promoting the efficient and healthy development of the cement industry.

< IMG SRC = "https://img7.ccement.com/richtext/img/hn4i7owuyn81711622370714.," she said, At present, China's cement industry is facing challenges: < a href = "Ms. Zou Qinling, https://price.ccement.

, described in her report that under this background, cement enterprises should explore new ideas of energy saving and consumption reduction to cope with market changes and conform to the trend of green and low-carbon development." Realize the sustainable development of the industry.

< IMG SRC = "https://img7.ccement.com/richtext/img/h9469rrz5jt1711622392919., The cement industry is facing many difficulties, such as the high cost of emission reduction, the mismatch between supply and demand of energy consumption and emissions, the urgent deployment time of emission reduction measures, and the imperfect incentive mechanism of relevant policies. He pointed out that as an important raw material in cement production, the safe disposal and efficient utilization of steel slag need to be solved urgently. The application of

steel slag carbon capture technology not only helps to solve the problem of steel slag disposal, but also effectively reduces carbon dioxide emissions in the process of cement production, thus helping the cement industry to achieve low-carbon transformation at the source, and contributing to the promotion of carbon peak and carbon neutralization in China's cement industry.

< IMG SRC = "https://img7.ccement.com/richtext/img/q01sst1kqt1711622431933.

can effectively reduce the fluctuation of key components such as CaO and SO3 in cement. Reduce the consumption of clinker, optimize the proportion of admixture, so as to ensure the stability of product quality.

< IMG SRC = "https://img7.ccement.com/richtext/img/08j40tq6gmxu1711622450703.

Furthermore, Li Bin also introduced the applicability of thermal carbon reduction denitrification technology and the application of high temperature resistant energy-saving anti-rust paint in cement production equipment. He said that carbon reduction denitrification technology can not only achieve environmental protection standards, but also effectively reduce costs and enhance the economic and social benefits of enterprises.

< IMG SRC = "https://img7.ccement.com/richtext/img/ksiecpostw1711622469021." He pointed out that in the cement production process, the blower is the core equipment. It undertakes the important tasks of supplying oxygen to the combustion system, ensuring the full burning of clinker, accurately regulating the emission of kiln head and efficiently conveying mineral powder, and provides an indispensable power guarantee for realizing efficient combustion, maximizing the use of heat energy and meeting strict environmental emission standards in the cement production process.

< IMG SRC = "https://img7.ccement.com/richtext/img/difa7k2do51711622497223. He pointed out the limitations of the traditional corporate procurement model." Such as difficult selection, high cost, low efficiency, non-standard management and other issues. He said that the national industrial production is gradually moving towards recovery, the industry recovery is not easy, the industrial sector to achieve stable growth needs to strengthen the fine internal management.

With the help of digital tools, the drawbacks of the traditional procurement mode can be effectively solved. Through the application of fine operation and digital technology, the operation cost can be effectively reduced and the overall efficiency can be improved, thus promoting the cement industry to achieve a higher level of synergy and sustainable development.

< IMG SRC = "https://img7.ccement.com/richtext/img/zg1yno15fu91711622515433., The application of alternative fuels in cement industry aims to significantly reduce carbon emissions and improve the comprehensive competitiveness of cement enterprises by using alternative fuels on a large scale in decomposition furnaces and kiln heads.

However, high-quality RDF/SRF preparation technology is not only related to fuel substitution itself, but also how to overcome these technical difficulties, realize efficient, environmentally friendly and stable operation of cement kilns, and truly ensure the economic benefits and product quality of enterprises while promoting the green development of cement industry.

The cement industry should learn from the successful practice experience, so as to realize the effective integration of data resources and maximize the value.

< IMG SRC = "https://img7.ccement.com/richtext/img/uax7k5tnxl1711622564671. He said that the cement industry accounted for about 10% of the country's total NOx emissions. The cement market is under great pressure and enterprises are facing difficulties in operation. How to formulate scientific and reasonable emission indicators and select appropriate pollution control technologies are two core issues to be solved urgently in the whole industry.

Under the pressure of nitrogen oxide emission reduction, cement enterprises must take more efficient and advanced denitrification measures, and the promotion and application of deep denitrification technology at the source is urgent. Through the application of deep denitrification technology at the source, cement enterprises can fundamentally reduce the emission of nitrogen oxides, which not only meets the requirements of environmental protection, but also reduces the pressure of enterprise operation to a certain extent, and promotes the industry to achieve green and sustainable development.

< IMG SRC = "https://img7.ccement.com/richtext/img/5vnuvwe0jvt1711622589365. In response to rapidly changing market conditions, Enterprises need to establish a more agile and flexible procurement system, and use digital means to improve work efficiency and reduce potential risks. In view of the specific situation of the cement industry, Longke pointed out that there are some pain points in the industry, such as relying on experience to purchase, insufficient decision-making information, lagging business processing means, and unscientific management. He said that for cement enterprises, promoting the digital transformation of procurement can not only meet the rapidly changing market challenges, but also achieve sustainable development, consolidate and enhance competitiveness.

< IMG SRC = "https://img7.ccement.com/richtext/img/bvqayjjmeev1711622626361., he said that in the context of the continuous promotion of global carbon neutrality, China's cement industry is firmly moving towards the goal of carbon neutrality, which is expected to be achieved by 2050. Mr. Gao Changming emphasized that the key paths to realize this vision include but are not limited to the following aspects: reducing the use of clinker, giving full play to the function of low-carbon admixture, promoting green low-carbon cementitious materials, strengthening carbon dioxide capture, utilization and storage technology, using alternative fuels, and combining new energy technologies.

He believes that the introduction of the new version of GB 175-2023 General Portland Cement Standard will further improve the quality of cement products, play a vital role in promoting the high-quality development of the cement industry, and is an important achievement.

< IMG SRC = "https://img7.ccement.com/richtext/img/m4wpn124mhb1711622652737." He pointed out that the cement industry is currently facing a number of serious challenges in the field of pollution reduction and carbon reduction. For example, the clinker coefficient (CF) of cement is high and still has an upward trend; the consumption of limestone per unit product of clinker is on the rise, and the potential of non-carbonate raw material substitution is not fully tapped; the comprehensive energy consumption per unit product of cement clinker in most provinces is still high; the CO2 emission intensity per unit product of clinker in some provinces is high; The cement industry in the key areas of air pollution prevention and control has its own emphasis on pollution reduction and carbon reduction, while the non-key areas have a larger space for collaborative governance.

He pointed out that under the strict control of the government's double-carbon policy, the tightening of energy supply and the internal and external pressure of green supply chain construction, the construction of zero-carbon intelligent cement plant has become an inevitable choice for the transformation and upgrading of the cement industry.

< IMG SRC = "https://img7.ccement.com/richtext/img/iqt18rl7wrh1711622916845." He said renewable energy was an important way to "reduce carbon" in the cement industry. The realization of double carbon has become the symbol of sustainable growth and leading enterprises in the cement industry. With the increasing demand of the whole society for clean electricity consumption and efficiency improvement, this has brought great transformation opportunities to the cement industry.

He pointed out that building a cement plant with the goal of achieving zero carbon emissions can not be separated from the strong support of digital technology, which can effectively improve economic efficiency and inject new impetus into the sustainable development of the cement industry.

< IMG SRC = "https://img7.ccement.com/richtext/img/9k1kyxv7mi71711622957122. he suggested, The key parts of the cement kiln are facing problems such as non-standard construction, non-standard baking, castable spalling at the kiln mouth, and the explosion of the tertiary air gate, while the steel fiber content of the titanium-aluminum ceramic material is as high as 30%, which enhances the toughness and durability of the material.

He said that the kiln tail system has problems such as material skinning affecting system ventilation, leading to unstable production, high risk of cleaning safety and increased cost, while microcrystalline ceramic materials have the characteristics of erosion resistance, high temperature resistance, acid and alkali resistance, rapid cooling and heating resistance, erosion resistance and skinning resistance.

< IMG SRC = "https://img7.ccement.com/richtext/img/ledrd31jjjo1711622980833." At present, China's cement industry is facing major challenges in energy saving and consumption reduction. The problem of high energy consumption has long restricted the healthy development of the industry. As an innovative technology representing "new quality productivity",

magnetic levitation technology has brought remarkable energy-saving and noise reduction effects to China's cement industry, helping cement enterprises to achieve green, low-carbon and high-quality development goals.

< IMG SRC = "https://img7.ccement.com/richtext/img/yvbfyux9zhs1711623012324." He pointed out that the market demand is low and the pressure of environmental protection is increasing. It is the main reason for the current decline in profits in the cement industry. As a necessity of production and use, the cement industry urgently

needs refractories to have a stable life, at the same time, it can help the cement industry to reduce the cost of use and reduce pollutant emissions, so as to alleviate the current pressure.

< IMG SRC = "https://img7.ccement.com/richtext/img/ro159fg9xum1711623038492., At present, cement enterprises are impacted by multiple unfavorable factors such as intensified market competition, high cost of upstream raw materials and fuels, and enhanced binding force of environmental protection and energy consumption. Enterprises need to pay more attention to operational efficiency, cost control and innovation of profit model to cope with market changes and challenges. The cement industry has entered a new era of "operation is king".

The waste heat power generation technology of cement kiln can make better use of low-temperature waste heat resources, enhance the power generation per ton of clinker, enhance the efficiency of enterprises, and enhance the competitiveness of enterprises.

< IMG SRC = "https://img7.ccement.com/richtext/img/8y92nkz2ebv1711623074630. In response to the Circular of the State Council on Issuing the Action Plan for Promoting Large-scale Equipment Renewal and Consumer Goods Replacement," Lv Shengguo pointed out that some motor products that do not meet the new standards will be eliminated in the market, and this policy adjustment will have a direct impact on the end users and manufacturers of motors.

Enterprises urgently need to achieve green and sustainable development of the industry through technological innovation and product upgrading.

< IMG SRC = "https://img7.ccement.com/richtext/img/qpvn25cunwm1711623093715." He says cement requires a lot of energy to produce. The power consumption of cement grinding accounts for about one third of the total power consumption in cement production. At present, there are many grinding systems in the domestic cement industry, mainly including roller press combined grinding system, roller press semi-final grinding system and vertical mill final grinding system.

He compared the energy efficiency of various types of grinding systems and concluded that the vertical mill final grinding system was far below the first-level index limit of power consumption in the cement section, the roller press semi-final grinding system was slightly above the first-level index limit of power consumption in the cement section, and the roller press semi-final grinding system was slightly above the first-level index limit of power consumption in the cement section; The installed power of the vertical mill final grinding system is about 14 less than that of the roller press semi-final grinding system.

< IMG SRC = "https://img7.ccement.com/richtext/img/26tabcb9fci1711623116630." He pointed out that, With the increasing global attention to environmental protection and sustainable development, the challenges of cement industry in reducing carbon emissions, saving energy and achieving green transformation have become increasingly prominent, and the application of alternative fuel technology has become a key issue for the industry to overcome urgently.

< IMG SRC = "The https://img7.ccement.com/richtext/img/towfbi8u42p1711623134978. targets zero emissions by 2030, He stressed the importance of technological innovation in the cement industry, carbon capture technology, widespread use of alternative fuels and cost efficiency.

He also pointed out that on the road to zero emissions, cement enterprises to improve the use of alternative fuels is also in line with the strategic goal of sustainable development, which is conducive to enterprises in the context of increasingly stringent environmental protection laws and regulations, to achieve the dual promotion of economic benefits and environmental responsibility.

< IMG SRC = "The https://img7.ccement.com/richtext/img/l4wsi4omzk1711623158440. focuses on the urgent situation of global carbon emission reduction." This paper discusses how to reduce the carbon emission effectively through scientific operation methods and technical means in the cement burning system. In his report, he cited a series of production examples, and analyzed in detail a series of difficulties encountered in the actual production process, as well as solutions.

He said that improving the operation method of the firing system can effectively promote the green development of the cement industry and help China achieve the goal of "double carbon".

< IMG SRC = "https://img7.ccement.com/richtext/img/wsgs979z9h1711623178172." Biomass, he said, is a variety of organisms produced by photosynthesis. That is, all living, growable organic matter. At present, biomass alternative fuels have some common problems, such as large impact of ash into the furnace, low temperature of cold air for combustion, low efficiency of stack combustion, lack of innovation, and large investment in stack shed.

He pointed out that cement enterprises urgently need to solve the above bottlenecks and problems in order to realize the efficient, economical and environmentally friendly application of biomass alternative fuel technology in cement production process.

< IMG SRC = "https://img7.ccement.com/richtext/img/tcbne8mdru1711623198461., he says the use of surface mining machines eliminates all the dangers and hazards of explosives.". It advocates the theory of two mountains and emphasizes that open-pit mining technology is an important means to realize the green transformation of mining industry and build intelligent mines. He pointed out that the technology of open-pit mining will optimize the comprehensive cost of enterprises, deepen the construction of green mines, and lay a solid foundation for the construction of intelligent mines through the comprehensive digitalization and intellectualization of mines.

< IMG SRC = "https://img7.ccement.com/richtext/img/5vwy6b7xzm81711623215159." He said that after more than two years of technological transformation, the cement industry has made remarkable progress in consumption and emission reduction. He pointed out that in order to achieve energy saving and emission reduction, the cement industry can comprehensively apply energy efficiency improvement technology, alternative fuel technology, low-carbon cement technology, CCS carbon intelligent monitoring technology, intelligent technology and other technologies, so as to achieve the triple goals of improving quality, reducing consumption and increasing efficiency of cement enterprises. The splendid content of the conference report

in the venue made the guests applaud again and again, and the dazzling exhibition booths outside the venue also benefited a lot.

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