精品四千线 绿色新泉兴——泉兴水泥日产4000吨水泥熟料生产线项目建设纪实

2023-11-26 12:54:36

4000t/d熟料生产线的竣工试运行,成为泉兴水泥公司发展史上重要里程碑,标志着泉兴集团在绿色低碳发展的道路上掀开了崭新的一页。

金秋时节,叠翠流金。9月28日,坐落在“运河古城”台儿庄大地的山东泉兴水泥有限公司(以下简称“泉兴水泥公司”)喜气洋洋、彩旗招展。投资10.2亿元、历经一年建成的日产4000吨水泥熟料生产线在泉兴人期待的目光中举行竣工仪式,并于10月7日一次点火成功。这是一条高端化、智能化、绿色环保型现代化生产线,是全市第一个完成“五个减量替代”的水泥熟料项目。项目达产运行后,年产优质熟料124万吨,年发电量3100万kWh,年增营收4.3亿元、净利润0.5亿元、税费0.45亿元。

4000t/d熟料生产线的竣工试运行,成为泉兴水泥公司发展史上重要里程碑,标志着泉兴集团在绿色低碳发展的道路上掀开了崭新的一页。回顾建设过程,泉兴人用拼搏与担当书写了当今水泥界生产线建设的新奇迹;展望未来,泉兴人将锚定绿色低碳目标不动摇,奋力谱写高质量发展新篇章。

抓重点、重点抓,尽显“泉兴智慧”

项目推进关键在人,重点在机制。自该项目申报以来,泉兴水泥公司就本着“早谋划、早汇报、早决策、早部署”的原则,按照“同步开展,压茬推进”的工作思路,紧抓快干,攻坚跨越。

高起点,确立目标定位。围绕项目建设,明确了“打造江北标杆工程”项目目标,提出了“安全为天、环保为先、质量为本、进度为面、规范为框、廉洁为基、履职为责、协作为力、指标为实、标杆为荣”的项目建设“十为”工作定位,确保实现经济效益、社会效益、环境效益、廉洁效益、规范化管理“五大效益目标”高标准要求。

高规格,组建建设团队。公司成立了以集团副总经理、公司总经理刘合明任组长的项目建设领导小组,公司党委班子成员全部兼任项目领导小组成员,提高项目管理规格。小组下设工作协调、土建施工、机电设备、工艺技术、安全环保、商务合规、监督考核”等10个专业组。集团内部抽调6名专业管理人员和技术专家组建工作专班,专职负责新线项目建设,一支能打硬仗、善打硬仗的钢铁之师开进现场。

高标准,推进建制明责。为确保项目建设期间的工作协同推进,建立了工作例会、信息通报、工作日志、考核监督等20多项工作制度,每天形成工作日志规范存档,每天召开一次工程例会,每周形成一次“项目建设周报”,明确对工期、质量、安全、验收等各环节考核奖惩细则,全过程从严考核。同时,从进度到质量、从土建施工到设备到货安装,从安全文明施工到廉洁自律,全面分工明确、责任到人。甲方、总包和监理也分别明确负责人,划分责任区域,压实责任分工。围绕工程目标自我加压,有关人员全部签立项目军令状。

严要求、细管理,诠释“泉兴标准”

没有规矩,不成方圆。打造精品工程,关键要在严格管理、精细管理上下足绣花功夫,严抓严管、一抓到底。

严抓细管保安全。坚持“安全就是最大的效益”理念,将安全的戒尺一量到底。一是层层签订责任状。公司与施工、监理、审计单位分别签订安全环保协议,项目部与各专业组签订安全环保责任书,将责任落实到每一个环节,落实到各单位、各班组、每个人。所有进驻施工队伍必须经公司培训合格方可上岗,严格落实“一工程一方案”作业要求,保证现场的每台设备、每个环节、每项工作都有责任人。二是紧盯重点区域。针对高空作业、交叉作业、用电作业、车辆交通等安全薄弱点的安全管理,全方位强化劳保用品穿戴、凭票作业、持证上岗、施工用电、基坑围护等方面监督,安排专人进行现场监督,坚决杜绝违章作业、违规操作行为,打造了横到边、纵到底的网格化安全管理模式。三是强化监督检查。坚持以隐患排查、专项整治为重点的工作思路,对新线建设常态化开展拉网式安全风险防控、隐患排查治理并闭合式管理。新线建设以来组织综合大检查60次,发现问题1500条,问题闭合整改率100%,实现了项目安全。“泉兴水泥公司抓安全的力度是我们所有承建的项目中最严格的,可以用‘苛刻’来形容,但这却是确保项目安全的唯一法宝”,项目承建方中材国际董事长牛延林肯定的评价到。

严细督导赶进度。公司树立“开局就是决战、起步就是冲刺”意识,统一思想认识,坚定必胜信心。一是细划总目标,倒排工期,不断优化项目建设方案,严格执行“日调度、周考核、月通报”制度,实施挂图作战及工程进度“红黄蓝”亮牌管理,细化工程进度节点考核。二是严把质量关,联合监理、审计等参建单位,做好施工过程质量监管,指定专人24小时跟进,对所有隐蔽工程留存照片、影像资料,验收合格后才可进行下个环节施工,当进度与质量发生矛盾和冲突时,进度必须服从于质量。加强质量监督检查抽查,不合格材料严禁进厂使用,不合格施工一律返工,自新线建设以来共返工、拆除、重新施工部位20余处。

严守纪律强作风。公司牢固树立“我就是泉兴”的主人翁意识,明确“项目建设人人有责”,强化作风建设。一是强化协调配合。要求各部门尤其是项目小组成员,务必立足本职,相互配合,全力以赴为施工单位、监理单位、审计单位提供工作协调、服务和必要的帮助。二是强化信息共享。坚持靠上服务,及时帮助解决施工工程中存在的问题,及时传达、分享、共享各方面信息,做到互联互通。坚持高效、务实、清正、廉洁的工作作风,提高工作效率,形成工作合力,为工程建设创造良好的内外部环境。三是强化考核监督。严格按照合同约定的范围、标准、期限来执行,严格按照集团项目建设管理办法、考核办法来执行,严肃工作纪律、廉洁纪律,敢于较真、敢于碰硬,对于做不到位的,该问责问责,该处罚处罚,确保项目高标准建成。

行动快、落实快,创造“泉兴速度”

“在严峻疫情影响下,一年建成一条新线,完全是一个奇迹,这在当今水泥界是极为罕见的速度”,泉兴集团党委书记、董事长张宗辉在点火仪式现场给予高度评价。300多个日夜里,参建队伍冒严寒、战酷暑、抗疫情、与时间赛跑,展现出强大的系统作战合力。

党员干部“身先士卒”。公司党委时刻发挥把关定向作用,以高度的政治责任感一次次对项目施工方案进行研究部署。集团副总经理、公司总经理刘合明更是以身作则,每天至少4个小时盯在现场,查隐患、抓整改,长期高强度的工作,让他平均每两个月就要更换一双鞋子,也对他的膝盖造成了严重的损伤。项目负责人李修启同志查图纸、做资料、定方案,每天都工作到深夜,全年几乎没有休息,长时间的户外工作不仅让他成功“减肥”20斤,也让晒黑的脸庞留下两道被安全帽带保护的浅色印记。正是党员干部们的身先士卒,带动了全体建设人员戮力同心,拼搏向前。

抗击新冠“最美逆行”。项目建设跨越四季,历经多轮新冠疫情,运输受阻,人员受困,交通受限,时刻考验着项目建设者。他们寻找一切可以利用的时间,见缝插针,抢抓工期,尤其是冬季最猛烈的一轮疫情期间,施工人员和材料受到严重影响致使工期出现延后的难题。项目组人员不等不靠,以厂为家,千方百计想办法,上人员、上机具,加班加点,赶工期、抢进度、保质量,不分昼夜、风雪交加坚守一线。一批人感染了新冠,另一批人马上顶上,有的人刚一退烧又投入到现场。公司项目部的每位员工将“不计较时间、不计较报酬、工作中从不说不”的“三不精神”贯彻项目建设始终,为高质量完成项目建设提供了保障。

战天斗地“寒来暑往”。冬季,天寒地冻,风雪交加,但却是重点环节的攻坚期。去年12月份,在建设中控楼子项时,为保障工程进度,施工人员在一场冷冷冬雨中绑扎钢筋,即使寒冷的雨水打湿衣衫,双手被冻得疼痛麻木,也只是在短暂的调整后,便再次进入工作状态。夏季,高温多雨,天气炎热,但却是设备安装的高峰期。2023年7月份,新线建设进入攻坚阶段,现场最高气温一度达到39℃,现场施工人员高达700多人。为保证项目建设安全质量进度,公司安排专人对各施工班组的班前会抽查,排查人员状态,落实防暑降温措施,加强对现场按施工时间及区域安排人员对现场安全及“三违”监督检查频次,坚决做到“不以牺牲安全和质量赶进度”,确保项目安全稳步推进。

快马加鞭 “刷新纪录”。在全体人员的共同努力下,克服了重重困难,也刷新了一个个纪录,创造了水泥界生产线建设的“泉兴速度”。2022年12月3日开始的窑尾子项混凝土结构施工,历时39天完成封顶浇筑,比项目进度计划混凝土结构施工工期65天提前26天,树立了行业标杆;中控楼于腊月二十八成功封顶,完成了年前浇筑,缩短了半个月的工期;2023年5月28日项目开始回转窑吊装,原本7天的工作量,仅仅用时78小时便顺利完成,大大缩短了项目建设时间;2023年8月4日一线完成拆除工作,比计划提前5天完成......

艰难方显勇毅,磨砺始得玉成。一年以来,泉兴人围绕既定目标,汇聚起“一个团队一个目标、一个步调一条心志”的强大战斗力,一路攻城拔寨,克服一系列复杂难题,创造多项佳绩,打造了经典工程。

“我们有能力将4000线项目设计好、建设好,也有能力将项目运营好、发展好,更有能力、有信心、有决心将4000线项目打造成为集团实现工业倍增目标的强力抓手和硬核支撑”,集团党委书记、董事长张宗辉对项目运行寄予深切厚望。

善创新、勇争先,树立“泉兴标杆”

下一步,泉兴水泥公司将围绕绿色低碳高质量发展目标,打造零外购电、零化石能源、零一次资源、零碳排放、零废弃物排放、零员工的建材行业绿色节能、能源安全、资源综合利用、低碳、清洁、智能的“六零”示范企业。

树“绿色低碳”标杆。聚焦国家“双碳”战略,加大环保投入和治理力度,推进3#线节能技改,分批次淘汰高耗能电机,实现节能降耗;依托绿能集团产业优势,利用原料大棚、矿山斜坡等,建设光伏发电项目;推进绿色工厂创建,力争2025年创建国家级绿色工厂。

树“数字智能”标杆。聚焦“数字大脑”建设,充分利用计算网络技术、在线分析和检测技术、智能传感技术、自动控制技术、信息化技术、人工智能技术,最大限度提升劳动生产率、安全运行能力、应急响应能力、风险防范能力和科学决策能力,实现全智能化水泥工厂。   

树“协同发展”标杆。聚焦“固链强链”,依托先进的分解炉煅烧工艺,推进窑协同处置污染土项目,实现资源综合利用和成本降低。大力开展废纺等替代燃料攻关,从源头上减少污染物排放和碳排放,实现减污降碳协同增效,助力集团转型高质量发展。

展望未来,泉兴水泥公司将继续发扬“逢山开路、遇河搭桥”的实干精神,踔厉奋发、笃行不怠,为集团实现工业倍增目标实现高质量发展作出新的更大贡献。

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Correlation

It is understood that in 2022, Huarun Cement (Guigang) Co., Ltd. won the mining right of basalt mine for construction in Shiniuling, Muzi Town, Gangnan District, Guigang City, Guangxi with more than 1.2 billion yuan. Within the transfer scope of the mining area, the available resources are nearly 300 million tons, of which the basalt ore for building stones is over 240 million tons, the annual production scale is over 9.7 million tons, and the transfer period is 30 years.

2024-09-19 10:03:37

Since this year, Xizang has actively promoted the transformation and upgrading of traditional industries, such as Julong and Yulong, which have continued to increase production, Huatailong has steadily reached production, Basu Conch, Gaozheng Building Materials, Huaxin Cement, etc., which have reduced costs and increased efficiency, Lhasa Beer, Nuodikang, Qizheng Xizangan Medicine, etc., which have steadily produced, Angel Yeast Plateau probiotics project has been formally put into operation, and accelerated the progress of Nongfu Spring, Langre Wine Village, Kang Wine and other projects.

2024-09-18 16:14:16

The main equipment of the construction project is a 5.2 × 60m rotary kiln (6000t/d). The original capacity replacement plan confirms the specification of the rotary kiln and the construction capacity of a 5.2 × 60m rotary kiln (5000t/d). The index capacity of this supplementary replacement is 2000t/d, the planned ignition and commissioning time is November 15, 2024, and the replacement ratio is 2:1 (1000t/d after replacement).

2024-09-18 11:13:55

Conch Group not only continues to consolidate its leading position in the field of cement manufacturing, but also actively explores and expands in new energy, new materials, environmental protection industry, digital economy, modern service trade and other fields.

2024-09-18 10:20:25

For the capacity replacement plan of the supplementary capacity project, the emphasis is on the supplement, as long as it is clear where the supplementary capacity comes from, and it is the compliance capacity. Other elements and procedures can and should be appropriately simplified. For example, whether the cross-provincial replacement of production capacity for supplementary projects needs to be the same as new projects, and whether the procedure of holding hearings can be simplified.

2024-09-12 13:34:14

Recently, the Natural Resources and Planning Bureau of Zaozhuang City, Shandong Province, issued the "Shandong United Wangqi Cement Co., Ltd. 4000t/d New Dry Process Cement Clinker Production Line and Waste Heat Power Generation Project Planning Approval Announcement". It is understood that the total investment in the technical renovation of the 4000t/d cement clinker new dry process production line project of Shandong United Wangqi Cement Co., Ltd. is 1 billion yuan. On the basis of the daily production of 2500t/d, the technical renovation of equipment has been upgraded to the 4000t/d new dry process cement clinker production line and the supporting construction of 6MWh waste heat power generation system. To realize the intellectualization, digitalization, energy saving and environmental deepening of production process and equipment level.

2024-09-02 09:58:33

It is reported that one Ф4.2 × 60m 2500t/d new dry process clinker production line of Ningxia Yinghai Building Materials Group Co., Ltd. and one Ф4.3 × 64m new dry process clinker production line of Ningxia Yinghai Tianyang Building Materials Co., Ltd. are demolished in this project. A 2500t/d new dry process clinker production line, a 5000t/d second-generation new dry process cement clinker production line, and a 9MW pure low-temperature waste heat power generation system.

2024-08-27 10:03:38

Since the beginning of this year, the operating pressure of the cement industry has been unprecedented, the overall profit of the industry has suffered a historic loss, and the survival and development of small and medium-sized enterprises have been severely challenged. In view of the current industry situation, it is expected that the release progress of new production capacity will be less than expected.

2024-08-08 09:42:42

In this case, for cement enterprises, new clinker projects should be carefully considered!

2024-08-07 09:33:39

Chizhou Municipal Party Committee and Chizhou Municipal Government will continue to support the construction of East China Material Chizhou Project, provide all necessary support, work together to promote the early completion and commissioning of the project, and build the project into a first-class green mine production base.

2024-08-06 16:12:02

According to the expected production capacity distribution this year, the overall production capacity is 17.577 million tons, accounting for 45.5% of the capacity under construction.

2024-07-18 09:35:25

It is understood that the total investment of the project is 1.8 billion yuan, which will be changed from 15 million tons per year to two phases of construction. The first phase is a production line with an annual output of 8 million tons, and the second phase is a production line with an annual output of 7 million tons.

2024-07-12 10:16:43

On July 10, the promotion meeting of the 4000t/d cement clinker new dry process production line project of Shandong Lianhe Wangqi Cement Co., Ltd. was held.

2024-07-12 09:59:46

Relevant counties and cities in Xinxiang issued documents to avoid capacity replacement in violation of regulations, weakening the requirement of capacity reduction substitution for the new cement clinker production line of Huanshan Environmental Protection Technology Company to equivalent substitution.

2024-07-09 16:21:01

According to the list of China's top 100 cement clinker production capacity in 2023, Shaanxi Building Material Science and Technology Group Co., Ltd. ranks 70th in the list with an annual production capacity of 2.79 million tons.

2024-07-01 11:08:31

A number of production lines have been dismantled or planned to be dismantled, totaling more than 70, which are used for new projects of capacity replacement, while the capacity of the dismantled production lines is mostly 2500t/d or less.

2024-07-01 10:51:36

In 2023, China completed an average daily investment of 10.7 billion yuan in transport infrastructure, a record high.

2024-06-21 09:46:47

With a total investment of 93 million yuan, it was approved by the Provincial Development and Reform Commission in June 2023, started construction at the end of July, started trial production in April this year, and formally put into production a few days ago.

2024-06-20 10:56:07

The project covers an area of 30 mu, with a total planned investment of 106 million yuan. The project plans to build a production line with an annual output of 30,000 tons of cement admixture, 30,000 tons of concrete admixture mother liquor and 20,000 tons of concrete admixture.

2024-06-17 11:39:24

A 4500t/d clinker production line will be built, and the company's original 2500t/d and 2000t/d clinker production lines will be withdrawn.

2024-06-17 10:41:23

After the transformation, the comprehensive coal consumption of clinker per unit product, clinker output, C1 outlet negative pressure and C1 outlet temperature of the two plants have been greatly optimized and improved.

2024-06-12 15:57:32

This project includes six cement plants in the central and southern region of Tianshan Materials, including Shaoyang, Shaofeng, Anren and Guzhang. The construction scale of the photovoltaic project is 19 MW on the DC side, and the operation mode of "self-use, surplus electricity access to the grid" is adopted.

2024-06-06 10:09:45

According to the latest capacity list released by Shanxi Industry and Information Technology Department, Shanxi Zhongtiaoshan New Building Materials Co., Ltd. has a 2500t/d cement clinker production line with an annual output of 500000 tons of cement grinding.

2024-06-05 10:21:16

Jiangxi Xianhe White Cement Co., Ltd. has transferred the annual production capacity of 100000 tons of white cement clinker from Zhangshu New Building Materials Co., Ltd. through integration, which is used to supplement the production capacity required for the technical transformation of the production line.

2024-06-04 11:09:00

According to the Office of the Leading Group of Changsha-Zhuzhou-Xiangtan Integrated Development, the landmark projects of Changsha-Zhuzhou-Xiangtan Integrated Development are distributed in five areas, namely, industrial development, scientific and technological innovation, infrastructure, public services and ecological and environmental protection, with a total investment of 658.659 billion yuan.

2024-05-23 10:00:24

The Andijan Project is the first clinker cement project invested by Western Cement in Uzbekistan and even in Central Asia in response to the development concept of "consultation, co-construction and sharing" and the "Belt and Road" international economic cooperation initiative.

2024-05-22 14:03:42

The project realized the first cooperation between the company and Heidelberg in Europe, and officially opened a new era of "carbon" future and win-win development for both sides.

2024-05-10 10:10:07

Hezhou Industrial Park will give full play to its advantages, promote project construction with high starting point, high standards, high quality and high requirements, ensure early operation, and promote high-quality economic and social development of Fuchuan County with business performance and practical actions.

2024-04-29 09:26:39

After on-site verification, the local road greening of the project has been adjusted. As shown in the figure, it is proposed to approve the verification of the completion plan of the construction project.

2024-04-22 09:34:54

In 2024, 430 key projects were implemented in the autonomous region, with a total investment of 3.3 trillion yuan and a planned investment of more than 350 billion yuan.

2024-04-22 09:24:18

Shaanxi Provincial Department of Industry and Information Technology issued the Notice on Publishing the List of the First Batch of Carbon Peak Pilot Projects in the Industrial Field of Shaanxi Province.

2024-04-18 15:30:13

We will build an energy supply chain with clean and low-carbon energy as the main source, constantly optimize the energy consumption structure, reduce the cost of production and energy consumption, and accelerate the green and low-carbon transformation.

2024-04-17 10:02:53

The cement network APP is an all-round industry assistant integrating audio-visual information, real-time quotations from all parts of the country, production line distribution at home and abroad, global cement clinker ranking, industry leadership resume, project dynamics and industry reports. With its powerful functions and convenient operation, it helps you navigate accurately in the ocean of the cement industry and enjoy the commercial dividends of the information age.

2024-04-12 11:04:59

From the time line, in the hottest years of the cement market, the production line was built in violation of regulations, and then failed to put into operation smoothly. With the increasingly severe cement market, it is even more difficult to realize the return on investment of this 5000t/d production line.

2024-03-14 11:01:59

It is understood that a number of recent cement clinker production line construction projects ushered in the latest progress.

2024-03-14 09:46:52

Eight industrial projects, including the technical transformation of the 4000t/d new dry process cement clinker production line of Shandong Lianhe Wangqi Cement Co., Ltd., have been started and implemented, with a total investment of 2.6 billion yuan and an annual output value of 4 billion yuan.

2024-02-28 08:59:35

A few days ago, some investors asked Shangfeng Cement about cement production and marketing orders, project dynamics and other issues on the interactive platform, to which Shangfeng Cement responded one by one.

2024-02-26 13:15:41

Six projects have been completed with a total investment of 1.03 billion yuan, including the comprehensive utilization project of Tapai cement alternative fuel resources and the transformation project of rain and sewage diversion in Yucai District of Wuping County.

2024-02-26 10:55:34

As of February 22, 123 key projects of 220 expressways, key waterways and national and provincial trunk highways under construction in Sichuan Province have been resumed. By February 25, all key projects will be fully resumed except for projects in high altitude areas.

2024-02-25 13:59:58

On February 20, at the site of Jinlei Southern Cement Relocation and Reconstruction Project, several large cranes were working together, and more than 10 construction teams were working on equipment installation, site leveling, ground water pipe welding and other work, making every effort to grasp the construction progress.

2024-02-23 14:16:06

The commencement ceremony of the pile foundation works of Iraq DCC 6000t/d clinker cement second line project contracted by Suzhou Sinoma was successfully completed.

2024-02-20 10:12:16

Weekly Statistical Report on Bid Winning of National Major Construction Projects (2.5 ~ 2.18)

2024-02-19 15:23:08

Weekly Statistical Report on Winning Bids of National Major Construction Projects Last Week (1.29 ~ 2.4)

2024-02-05 11:49:51

Weekly Statistical Report on Winning Bids of National Major Construction Projects Last Week (1.22 ~ 1.28)

2024-01-29 14:18:12

Weekly Statistical Report on Winning Bids of National Major Construction Projects Last Week (1.15 ~ 1.21)

2024-01-22 14:31:34

Up to now, the State Council has successively approved the Territorial Spatial Planning (2021-2035) of 18 provinces, including Jiangsu, Guangdong, Shandong, Fujian, Hunan, Anhui, Jiangxi, Hebei, Shanxi, Jilin, Ningxia, Hainan, Zhejiang, Guangxi, Inner Mongolia, Guizhou, Qinghai and Heilongjiang.

2024-01-19 09:16:40

Weekly Statistical Report on Winning Bids of National Major Construction Projects Last Week (1.8 ~ 1.14)

2024-01-15 14:34:02

On January 11, 2024, the People's Government of Chengmai County, Hainan Province issued a public announcement on the adjustment of the planning permission for the construction project of Hainan Kunlun Group Co., Ltd. "Hainan Kunlun Phase I Project with an Annual Output of 6 Million Tons of Cement and Marine Admixtures".

2024-01-15 09:35:42

Weekly Statistical Report on Winning Bids of National Major Construction Projects Last Week (1.1 ~ 1.7)

2024-01-08 17:43:00

Weekly Statistical Report on Winning Bids of National Major Construction Projects Last Week (12.25 ~ 12.31)

2024-01-02 16:42:46

In order to survive and develop in the fierce market competition, cement enterprises must abandon the illusion of relying on others to "give" opportunities, and win the recognition and respect of the market through self-innovation and promotion.