生产效率、能源使用效率双提升!弋阳海螺成上饶数字化转型示范

2023-09-18 10:39:08

工厂通过数字化转型,实现生产过程数字智能化,企业生产效率提升25%、能源使用效率提高20%。熟料综合电耗下降1.56kW·h/t,煤耗下降1.85kg/t。

弋阳海螺水泥有限责任公司位于江西省上饶市弋阳县三县岭乡,距弋阳县城约28公里,距上饶市、鹰潭市约80公里,主厂区毗临江西省道-弋乐公路。公司成立于2006年12月27日,注册资本4.57亿元人民币,是亚洲最大的水泥制造商安徽海螺水泥股份有限公司下属子公司。

公司厂区占地面积870亩,矿山面积3600亩,拥有职工达700人,下设十一个二级部门。公司生产线采用当今国际最先进的预分解窑新型干法生产技术、集散式自动化控制系统及一流的质量检测设备,生产现场环保收尘设备配置齐全,粉尘排放浓度低,生产用水实行内部循环使用系统,实现污水零排放,各项生产技术指标均达到国际领先水平。

该项目通过数字化矿山系统将矿山建设成由“一个数据中心+采配矿平台+三维可视化管控平台+智能管控平台”组成的数字矿山集成系统;通过设备管理及智能辅助巡检系统,实现对生产设备在线巡检,节约人工成本,避免人工巡检带来的人为因素,实现生产线管理“设备巡检智能化,维修巡检一体化”;通过专家优化操作系统,以实时优化控制生产过程;通过能源管理系统,实现对能源生产、能源转换、能源耗用等全方位的监视和管理,有效的为生产工艺的设备状态和过程数据进行监视和分析;通过智能质量系统,实现自动化配料,并完成质量控制的自动化、智能化、无人化;通过供销智慧管理系统,实现工厂端、市场端物流大数据集中管理、统一调度,全面统筹运输资源,提升物流效率。

工厂通过数字化转型,实现生产过程数字智能化,企业生产效率提升25%、能源使用效率提高20%。熟料综合电耗下降1.56kW·h/t,煤耗下降1.85kg/t。

海螺水泥“数字智能工厂”项目通过统筹建设数字化矿山系统、设备管理及智能辅助巡检系统、专家优化操作系统、能源管理系统,智能质量系统和供销智慧管理系统,运用移动物联、传感监测、三维仿真和人工智能等先进技术,实现工厂运行自动化、管理可视化、故障预控化、全要素协同化。

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Correlation

Conch Group Intelligent Cement 5G Factory, Huarun Cement (Fengkai) Co., Ltd. Full-process Intelligent 5G Factory, Huarun Cement (Shangsi) Co., Ltd. Intelligent Manufacturing 5G + Co-management Platform Project 5G Factory, Huarun Cement (Tianyang) Co., Ltd. 5G Factory, Huarun Cement (Wuxuan) Co., Ltd. 5G Factory, 5G Industrial Internet Integration Innovation Application Factory, Enterprises such as Intelligent Drive Mining 5G Workshop will be listed in the list of 5G factories in 2024.

2024-11-08 13:56:53

At the meeting, Yan Haochun brought the theme report "Dream of Blue Sky: Exploring the Green Footprint of Cement Industry in the Context of Carbon Market". She pointed out that the cement industry faced the risk of rising costs in the context of the carbon market.

2024-11-01 16:10:56

In this journey of green transformation, the cement industry is firmly moving towards a low-carbon future, from technological innovation to management optimization, from the application of clean energy to the promotion of alternative fuels, each initiative is depicting a new journey for the industry. Let us work hand in hand to lead the wave of emission reduction with innovation, fulfill the green mission with practical actions, write a brilliant chapter of green and low-carbon development of the cement industry, and contribute to the construction of a beautiful earth.

2024-10-31 09:43:57

Based on the market situation of the cement industry and the demand for high-quality and low-carbon development of Conch Cement, Conch will strengthen the research and development of technologies such as energy saving and carbon reduction, green environmental protection, clean energy and low-carbon cement. The main research directions of Conch's scientific and technological innovation in the future are as follows: 1. Research and development project of raw material and fuel substitution in the cement industry; 2. Research and development project of cement clinker quality improvement; 3. Energy-saving and carbon-reducing technical equipment R & D project; 4. Clean and green energy R & D and manufacturing project; 5. Future carbon technology industry exploration project.

2024-10-29 16:34:25

On October 24, the "2024 China Cement Double Carbon Conference and the 12th Energy Conservation and Environmental Protection Technology Exchange Conference" was held in Wuhu, Anhui Province. Gao Dengbang, President of China Cement Association, Zhu Shengli, General Manager of Anhui Conch Group Co., Ltd., Lv Zhijian, President of Xinjiang Building Material Industry Association, Ma Weiping, Chairman of OCC, Jiang Dehong, Vice President and Chief Engineer of Tianshan Materials Co., Ltd., Li Jian, Associate Researcher of Chinese Academy of Environmental Sciences, Fan Yueming, Professor of South China University of Technology, Zhuge Wenda, Chairman of Leishan Cement Co., Ltd., Century Xinfeng, Hubei, Yan Haochun, Technical Director of China National Inspection and Testing Holding Group and General Manager of Certification and Evaluation Center.

2024-10-24 16:55:38

According to the data center of China Cement Market, cement prices in many places in East China continue to rise, and prices in some areas show signs of falling, and the specific situation needs to be tracked. For example, cement prices in Jiangxi are basically stable this week. Since the 8th, all parts of Jiangxi have been notified to push up the cement price by 20-30 yuan/ton. At present, the market is generally in a stable state after the price increase, and the price has not fluctuated significantly.

2024-10-18 17:33:36

Recently, the Department of Agriculture and Rural Areas of Anhui Province released the list of digital agricultural factories (farms, pastures, fishing grounds) in Anhui Province in 2024, and the Conch Tomato Digital Agricultural Factory of Baimashan Cement Plant was successfully selected.

2024-10-17 11:36:42

Every employee should know what emission sources are available in his position, what emission reduction measures are available, and how much emission reduction can be achieved by these measures, so that they can understand the principle of emission, learn the method of accounting, use the carbon management platform, and improve the carbon management ability of each position, so as to achieve "carbon management in the whole process".

2024-10-16 13:15:57

Eliminating backward and inefficient production capacity is one of the important measures for the structural adjustment, transformation and upgrading of the cement industry, as well as the needs of the enterprise's own development. Generally speaking, this will help the cement industry to promote structural optimization, improve production efficiency, reduce resource consumption and enhance brand image, and will also have a positive impact on the green development and competitiveness of the industry.

2024-10-15 10:17:37

In the first half of 2024, Conch Cement earnestly implemented the relevant policy requirements of national carbon peak and carbon neutralization, and orderly promoted the implementation of carbon emission reduction projects in accordance with the company's medium and long-term carbon emission reduction route. As of August 2024, Conch Cement has built 27 state-level green factories and 44 green mines. In addition, Conch Cement vigorously develops photovoltaic, wind power, energy storage and other projects, and the installed capacity of green energy is nearly 900 MW.

2024-10-14 14:12:16

The ultra-low emission transformation of cement industry should be carried out from the perspective of the whole process. According to the characteristics of production and pollutant emission, enterprises should carry out all-factor and all-round upgrading and transformation of organized emission, unorganized emission, material and product transportation, monitoring and control, environmental management, pollution reduction and carbon reduction, each of which is very important.

2024-10-09 10:17:40

"The project relies on the national technology center of Conch Group and the joint innovation system of" one center, multiple platforms ", and uses high-efficiency cement grinding AIDS to reduce the amount of cement clinker, and the process is in the leading level in the world." Wang Peilin, deputy general manager of the company, introduced that the project uses advanced technologies such as mobile Internet of Things to improve production efficiency. It is estimated that it can reduce electricity consumption by about 23.8 million degrees per year, save 2925 tons of standard coal per year, and reduce carbon dioxide emissions by 7925 tons per year. The effect of energy saving and emission reduction is in the forefront of the industry.

2024-09-29 15:03:33

Strictly implement the policy of capacity replacement, strengthen the control of excess capacity, resolutely curb illegal new capacity, build new cement projects according to ultra-low emission level, eliminate backward capacity according to law and regulations through comprehensive means, give full play to the standard role of energy consumption, environmental protection, quality, safety, material consumption and water consumption, and guide high energy consumption. Conditional areas can formulate plans for the withdrawal of restricted capacity.

2024-09-29 10:25:13

By 2027, the energy consumption of more than 30% of cement production lines will be better than benchmark level, and all production lines in the industry will reach the benchmark level of energy efficiency standards. More than 70% of cement enterprises have achieved a high degree of automation in the whole production process, and the proportion of enterprises with digital transformation maturity level 3 or above has reached more than 20%, and the level of greening and digitalization of the industry has been significantly improved.

2024-09-23 10:29:16

Tianfeng Securities Research Report shows that with the arrival of the peak season in September, the progress of special bonds and special bonds at the infrastructure end has been accelerated and major local projects have been started, and the demand for cement is expected to pick up. Recently, the cement shipment data continued to recover, and the price side also rose synchronously. At present, most cement enterprises are still in a state of loss. With the strengthening of industry supply self-discipline, the superimposed demand is expected to improve marginally, and the industry profit center is expected to be lifted.

2024-09-19 10:18:37

How to improve the energy efficiency of the firing system? What are the ways to save energy and reduce consumption? China Cement Network will hold the "2024 China Cement Double Carbon Conference and the 12th Energy Conservation and Environmental Protection Technology Exchange Conference" in Wuhu Conch International Hotel on October 24-25. The conference will focus on the core issues of low-carbon development and green upgrading in the cement industry, discuss the application of energy efficiency improvement and energy-saving and carbon reduction technologies, and how the cement industry can use the carbon trading mechanism to promote its low-carbon transformation. At the meeting, Qi Yanyong will give a wonderful speech around the examples of energy efficiency improvement and consumption reduction technology of firing system. Sign up quickly!

2024-09-18 10:35:36

Conch Group not only continues to consolidate its leading position in the field of cement manufacturing, but also actively explores and expands in new energy, new materials, environmental protection industry, digital economy, modern service trade and other fields.

2024-09-18 10:20:25

In order to make preparations for being incorporated into the national carbon market, we should actively establish and improve the dual-carbon planning system, management system, system, innovation system, trading system and capacity system, do a good job in the research of dual-carbon policy, find out the family background, consolidate the quality of data, decompose and implement the goal of carbon reduction, and strive to achieve the goal of carbon reduction. We will continue to promote the substitution of raw materials, the transformation of energy consumption structure, the acceleration of technological innovation, the promotion of green manufacturing and intelligent leadership, and the coordinated promotion of carbon reduction, pollution reduction and green expansion. Growth.

2024-09-13 16:07:12

In September 13th, some investors asked, what is the company's plan for the next 3 years? Li Qunfeng, executive director and general manager of Conch Cement, said that the company would persist in effective investment, continue to consolidate the competitive advantages of cement and upstream and downstream industries, and foster new energy, environmental protection, digitalization and other emerging industries.

2024-09-13 15:47:40

The semi-annual report of Tapai Group shows that in terms of operating conditions, the cost of cement sales per ton of Tapai Group is 194 yuan, down 33 yuan from the same period last year. On September 12, Tapai Group said that in recent years, cement market demand has been declining, competition has further intensified, and cement prices are low. In order to cope with the market competition, the company strengthened market research and judgment, responded scientifically and implemented precise policies, continued to promote cost reduction and efficiency enhancement, continued to streamline the organization and optimize personnel, continued to slim down and strengthen the body, lightened the burden, went into battle lightly, and paid close attention to cost control.

2024-09-13 11:55:23

In view of the problems of declining profits of cement enterprises hindering green transformation and narrowing the space for energy saving and carbon reduction, Ye Jiayuan proposed that cement enterprises should not forget to innovate no matter how difficult it is. Innovation should not only be limited to low-carbon areas, but also open up ideas and plan digital upgrading and intelligent transformation as early as possible according to their own conditions. In the implementation of digital and intelligent transformation, it should be linked with low-carbon as far as possible. If digital intelligence leaves the foothold of low carbon, digital intelligence is likely to be hollow, and it is likely to become a castle in the air, which is not useful, but a burden for enterprises.

2024-09-05 11:04:53

The cement industry will soon be incorporated into the carbon trading market, and the importance of green low-carbon transformation has become increasingly apparent. In response to the policy guidance, China Cement Network will hold the "2024 China Cement Double Carbon Conference and the 12th Energy Conservation and Environmental Protection Technology Exchange Conference" in Wuhu Conch International Hotel on October 24-25. The conference will focus on the core issues of low-carbon development and green upgrading in the cement industry, discuss the application of energy efficiency improvement and energy-saving and carbon reduction technologies, and how the cement industry can use the carbon trading mechanism to promote its low-carbon transformation.

2024-09-04 15:34:06

From the overall situation, in the first half of 2024, the overall operating situation of the cement industry was grim, and the profits of cement enterprises basically declined sharply, and even some enterprises suffered huge losses. In terms of the operation and management of Conch Cement, the Group will pay close attention to the macroeconomic situation at home and abroad, and continue to improve the quality and efficiency of its operation in line with the guidance of national policies. Huaxin Cement said that it demonstrated the sense of responsibility of large enterprises and actively promoted and implemented new supply-side structural reform programs and measures suitable for the high-quality development of the industry.

2024-09-03 09:43:58

This week, the Beijing-Tianjin-Hebei building materials market continued to be depressed due to adverse weather and environmental control demand. Cement prices in the Beijing-Tianjin-Tangshan region were generally stable, but some brands showed signs of decline, and the market operation showed a weak and stable trend. The central and southern areas of Hebei tried to raise the price by 30-50 yuan/ton, but the actual implementation effect was not good. At the same time, the market demand in Shanxi and Inner Mongolia is weak and the market remains relatively stable due to the off-peak shutdown.

2024-08-09 16:21:01

Due to the continuous high temperature weather in Jiangsu and Zhejiang, the demand of construction industry has weakened, resulting in a general decline in cement sales, and the price of cement in some areas has dropped by 20-35 yuan/ton, among which Yangzhou, Taizhou, Huaian, Nanjing, Zhenjiang and other places in Jiangsu have been greatly affected. Due to the high temperature weather in Anhui, the construction site slowed down, the demand was weak, and the cement price in Ma'anshan, Chuzhou, Hefei and other areas was reduced by 10-20 yuan/ton. Cement prices in Zaozhuang, Linyi, Jining, Tai'an and other places fell by 10-30 yuan/ton due to cloudy weather and the resumption of clinker production in Shandong.

2024-08-09 16:18:24

The whole process cement production intelligent factory of Suzhou Conch Cement Co., Ltd. was selected into the list of intelligent factories.

2024-07-29 09:54:23

According to the data center of China Cement Market, the intensity of peak staggering has been increased, and the price of cement in Yunnan-Guizhou region has been raised by 30-100 yuan/ton, and the implementation remains to be observed. Cement prices in some markets in Sichuan and Chongqing have dropped by 30-50 yuan/ton.

2024-07-26 16:56:03

We will jointly discuss and analyze the practice path of ultra-low emission in the cement industry, and promote the industry to move towards a more energy-efficient and environmentally friendly future.

2024-07-23 18:02:53

In the past two decades, the demand change of China's cement industry has gone through three development stages: high-speed development period (2004-2012), high-level platform period (2013-2021), and downward demand period (from 2022 to now).

2024-07-23 16:45:00

In 2024, the company will follow the general idea of "profit is the purpose, share is the basis", take the annual target as the guidance, and take various measures to improve operating efficiency.

2024-07-09 10:11:54

It can be said that Zhejiang cement industry has always stood at the forefront of the national environmental protection action, demonstrating its determination and courage on the road of green development.

2024-06-28 09:55:09

Wang Jianchao believes that there are objective and subjective reasons for the current predicament of the cement industry.

2024-06-26 10:23:37

Energy saving and consumption reduction is not only a response to environmental responsibility, but also the only way for the cement industry to break the cocoon and enter high-quality development.

2024-06-20 16:33:57

How much economic benefits can new vehicles such as unmanned mining cards and new energy mining cards bring to enterprises in the cement industry?

2024-05-21 10:18:08

Huaxin Building Materials has set an industry benchmark in energy saving and carbon reduction technology, and its technical level has reached international advanced standards, making an important contribution to green building and sustainable development.

2024-05-17 09:51:48

Layoffs reduce costs, but can they really increase efficiency?

2024-05-15 14:41:02

In recent years, Zongyang Conch Cement Co., Ltd. has accelerated the transformation and upgrading of traditional cement enterprises, and promoted the green development of enterprises by using multiple environmental protection measures.

2024-05-11 09:06:29

The replacement rate of intelligent equipment or robots for dangerous and heavy jobs in coal mines and non-coal mines should not be less than 30% and 20% respectively, and the number of underground personnel in mines nationwide should be reduced by more than 10%, so as to build a batch of intelligent mines with no more than 50 workers in a single shift.

2024-05-08 09:55:10

The unmanned transportation of open-pit cement mines manufactured and applied by Anhui Haibo Intelligent Technology Co., Ltd. and Wuhu Conch Cement Co., Ltd. and the intelligent blasting of non-coal mines manufactured and applied by Hongda Blasting Engineering Group Co., Ltd. and Zhaoqing Runxin New Materials Co., Ltd. were selected into the list of typical application scenarios of robots in the mining field.

2024-05-06 13:52:10

Nowadays, with the application of digital and intelligent technology, the production of cement building materials is another picture.

2024-04-28 09:24:57

From a deeper perspective, the stable growth of the cement industry is not only related to the overall situation of the sustainable development of the industry itself, but also directly related to the well-being and job security of every practitioner.

2024-04-24 10:03:43

Recently, due to the persistent cost pressure in the south, the price of concrete has risen slightly with the raw materials, but the growth of market demand is limited, and the overall quotation is still stable. From October 31 to November 6, the national concrete price index closed at 112.47 points, up 0.31% annually and down 10.11% year-on-year.