Yiyang Conch Cement Co., Ltd. is located in Ling Township, Sanxian County, Yiyang County, Shangrao City, Jiangxi Province, about 28 kilometers away from Yiyang County, about 80 kilometers away from Shangrao City and Yingtan City. The main plant is adjacent to Jiangxi Provincial Highway-Yile Highway. Founded on December 27, 2006 with a registered capital of 457 million yuan, the company is a subsidiary of Anhui Conch Cement Co., Ltd., the largest cement manufacturer in Asia.
The company's factory covers an area of 870 mu, with a mining area of 3600 mu, with 700 employees and 11 secondary departments. The company's production line adopts the most advanced new dry process production technology of pre-decomposition kiln, distributed automatic control system and first-class quality testing equipment in the world. The environmental protection dust collection equipment in the production site is complete, the dust emission concentration is low, the internal recycling system of production water is implemented, the zero discharge of sewage is realized, and all production technical indicators have reached the international leading level. Through the digital mine system, the
project will build the mine into a digital mine integrated system consisting of "a data center + mining and blending platform + three-dimensional visualization management and control platform + intelligent management and control platform"; Through the equipment management and intelligent auxiliary inspection system, the online inspection of production equipment is realized, the labor cost is saved, the human factors caused by manual inspection are avoided, and the production line management "equipment inspection intellectualization, maintenance inspection integration" is realized; through the expert optimization operating system, the production process is optimized and controlled in real time; Through the energy management system, it can realize the comprehensive monitoring and management of energy production, energy conversion, energy consumption, etc., and effectively monitor and analyze the equipment status and process data of the production process. Through the intelligent quality system, it can realize the automatic batching, and complete the automation, intelligence and unmanned quality control; Through the supply and marketing intelligent management system, the centralized management and unified dispatch of large logistics data at the factory and market ends can be realized, and the transportation resources can be comprehensively coordinated to improve the logistics efficiency. Through digital transformation,
the factory realizes digital intellectualization of production process, improves production efficiency by 25% and energy efficiency by 20%. The comprehensive power consumption of clinker is reduced by 1.56 kW · H/t, and the coal consumption is reduced by 1.85 kg/t.
Conch Cement "Digital Intelligent Factory" project uses advanced technologies such as mobile Internet of Things, sensor monitoring, three-dimensional simulation and artificial intelligence through the overall construction of digital mine system, equipment management and intelligent assistant inspection system, expert optimization operating system, energy management system, intelligent quality system and supply and marketing intelligent management system. It realizes automation of plant operation, visualization of management, pre-control of faults and coordination of all elements.
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