Accelerating the construction of modern industrial system, developing digital economy and upgrading the level of high-end, intelligent and green are the inevitable requirements of high-quality development. 2023 is the key year for China Building Material Group's digital upgrading, international expansion and high-quality development. The Group plans to launch the column of "Digital Intelligence Enabling" to guide and present the vivid practice and fruitful results of enterprises in accelerating digital upgrading and intelligent transformation.
With the arrival of the trend of digital transformation in the cement industry, Fujian Sanming Southern Cement Co., Ltd. has realized the need to effectively realize the collaborative management of production, safety, quality and process through the application of new technologies such as 5G, industrial Internet and big data. In recent years, the company has carried out technological transformation and digital construction, and established an intelligent production and management platform, including expert optimization, quality, energy, safety, equipment, logistics and other subsystems. Through the above platform, the quality, energy consumption and environmental emission indicators are in the leading level in the industry.
Sanming Southern Intelligent Factory Module
3D Factory
adopts 3D modeling and 3D visualization. Integrate the physical location information, plant headquarters and structure information, equipment operation status, maintenance records, technical specifications, personnel location, personnel training, early warning and alarm, production performance and other information of the whole plant, and integrate AI video surveillance with the advantages of three-dimensional scene space, and ultimately achieve the goal of three-dimensional virtual simulation, three-dimensional visual management and control, and visual decision-making of the intelligent plant.
Intelligent production management
is guided by production plan, and carries out production scheduling and control of factory inventory. Optimize the production process through data analysis, and realize the assessment of various production indicators. It covers intelligent decision-making, plan management, operation management, inventory management, production data reporting and other functions. According to the application scenario, the
intelligent security
video surveillance system in the factory uses artificial intelligence technology to identify and analyze the video images, and intelligently identifies the production site of the factory from the perspective of people, equipment and environment, so as to avoid the error of human supervision and improve the safety of the factory. Through intelligent safety helmet, intelligent chest card positioning and AI video monitoring, the location and video are displayed in the electronic map in real time, which realizes one-key alarm, launches rescue at the fastest speed, and eliminates the situation that people miss rescue opportunities and the best rescue time when dangerous situations occur.
Intelligent environmental protection
online environmental protection data detection, intelligent denitrification, environmental protection report. By creating a technology cluster of "data, computing power, algorithms and scenarios", it can effectively save energy and reduce consumption.
Intelligent production control
kiln expert system, mill expert system, waste heat power generation expert system. Through the optimization of production operation and production decision-making by big data, the original complex and tedious operation is simplified. Through the use of digital twin factories with big data and three-dimensional virtual technology, effective benchmarking management is conducive to reducing energy consumption and carbon emissions.
Intelligent quality
is the intelligent operation of manual testing in the whole business process of cement raw materials entering the factory, process materials and cement leaving the factory. Through the access of intelligent quality equipment, the data of process inspection results are automatically calculated, uploaded, summarized and counted, and through quality scheduling, the production management control and the comprehensive analysis of abnormal production and equipment data are directly participated in, so as to achieve the quality control of production process.
Intelligent logistics
realizes the network collaboration among customers, factories, logistics and suppliers, greatly improves customer satisfaction and greatly reduces the labor intensity of employees.
Industrial Internet edge platform
collects and stores real-time data of production equipment and business through 5G technology, and integrates and establishes business applications such as intelligent quality and intelligent production on the platform. Through unified production decision analysis and business decision analysis, it realizes all-round implementation and understanding of enterprise production. In the
future, Sanming South will follow the construction guidelines and standards of New Tianshan Intelligent Factory, take data as the core, mine data such as personnel, resources and manufacturing, form more knowledge and models, and accurately predict and optimize business. Through the comprehensive interconnection across equipment, systems, factories and regions, we can optimize the allocation of various production and service resources in a wider range, with higher efficiency and more accuracy, achieve quality improvement, cost reduction, efficiency enhancement, green and safe development, and promote high-end, intelligent and green development.
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