With the development of information technology, China's cement enterprises began to accelerate the digital and intelligent transformation in an all-round way. The application of digital factory, intelligent logistics, driverless, digital mine and AI kiln grinding experts in cement enterprises has gradually taken shape and achieved good results.
However, since last year, due to the downward demand for cement and serious overcapacity, the profits of most cement enterprises have fallen sharply, and even some enterprises have reached a loss situation. When how to "survive" is a difficult problem, it is also difficult for many cement enterprises to spend energy and money on intelligent transformation.
"Intelligence is not a gimmick, not a superficial technology, we should take the problems encountered by cement enterprises as the guide, and use intelligent technology to actually solve these problems." Liu Wei, director of the mine branch of Jurong Taiwan Cement Co., Ltd., told China Cement Network.
Taking the construction of intelligent mines as an example, in Liu Wei's view, the construction of intelligent mines is an important measure to coordinate development and safety, improve the level of mine safety production, improve labor productivity, and also an inevitable requirement for the development of mine safety and high quality. "From a certain point of view, intelligent construction is also part of the technological transformation of cement enterprises, promoting intelligent construction, can make the production process of cement enterprises more optimized, higher production efficiency." Liu Wei pointed out. How much practical effect can
intelligent construction bring? The smart mine project built by Jurong Taini gives the answer.
As early as 2020, Jurong Taini has made great efforts to promote the construction of intelligent mines, using the technology of "5G + Industrial Internet", focusing on "intelligent replacement, safe centralized management and control". From three-dimensional visualization of resources, safe and scientific mining, intelligent vehicle scheduling, driverless mine car transportation, safety online monitoring to three-dimensional visualization centralized management and control, a closed-loop system is formed, covering the whole business process of open-pit mines, realizing real-time management and control of mine safety production in all directions, the whole process and the whole ecology. On November 8,
2022, Jurong Taiwan Cement Co., Ltd. joined hands with three outstanding partners, namely, Dimai Technology, Xidi Zhijia and Sany Heavy Equipment, to hold the opening ceremony of the intelligent mine project, marking that the mining area of Jurong Cement Co., Ltd. took the lead in realizing the coverage of the whole mining area by driverless pure electric mine cars, which became another major breakthrough in leading the construction of modern digital mines in China's cement industry.
It is understood that Jurong Taini has purchased 14 driverless pure electric mine cars tailored by Xidi Zhijia to replace the original fuel mine cards in an all-round way. It is estimated that this upgrade can save 805 tons of diesel oil per year. If one ton of diesel oil emits 3.13 tons of carbon dioxide, the annual carbon reduction is about 1800 tons, which is equivalent to the annual carbon absorption of 150,000 trees. At the same time, compared with the fuel mine card, the labor cost per ton and maintenance cost are greatly reduced.
"At present, unmanned driving has been realized in the whole mining area, and from the actual operation situation, the efficiency of unmanned driving is better than that of manual driving." Liu Wei said that before that, the main difficulty restricting the development of Jurong Taiwan Mud was that the transportation of ore required a large number of mining trucks to work for a long time, requiring a large amount of labor, and the labor intensity was high and the risk factor was high. Therefore, with the help of 5G technology, building a "smart mine" can not only save labor costs, improve production efficiency, but also achieve the goal of safe and green production and operation.
Generally speaking, the use of Jurong Taini New Energy Electric Mine Card, combined with unmanned transformation, has explored a new direction for the green development, digitalization and intelligent development transformation of China's mines. But as a complex system engineering, what are the difficulties and pain points in building a smart mine? How can cement enterprises balance the relationship between enterprise profits and intelligent upgrading? On July 6-7,
2023, China Cement Network will hold the " 2023 China Cement Energy Conservation and New Energy Development Conference " in Chongqing. At that time, Liu Wei will share the theme of "Jurong Taiwan Cement Intelligent Mine Application Sharing"! For more information, please sign up!
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