On November 29, the Fifth China Cement Intelligence Summit Forum, sponsored by China Cement Network, was held in Hangzhou, Zhejiang Province, with the theme of "Data-Driven Decision-Making Intelligence Leads the Future".
At the meeting, Wang Li, deputy general manager of Hangzhou Concrete Fu Technology Co., Ltd., delivered a keynote report on the theme of "Practice of Energy Management and Control System Solutions for Cement Enterprises".
Wang Li said that digitalization and intellectualization are the core factors affecting the long-term development of cement enterprises. The Ministry of Industry and Information Technology issued the "Fourteenth Five-Year Plan for the Development of Intelligent Manufacturing", which also clearly put forward that by 2025, more than 100 demonstration factories of intelligent manufacturing will be built in the field of raw materials, and more than 10 key industry industrial Internet platform will be built, so as to effectively implement the national strategic deployment and clearly create a new pattern of intelligent development of cement and other manufacturing industries. It is important for cement enterprises to realize the intellectualization of energy management and control system in many aspects. Wang Li elaborated the help of digital and intelligent management and control to the energy management and control system of cement enterprises from six aspects.
1. Intelligent management and control can improve the energy utilization efficiency of cement enterprises.
Precise monitoring and optimized dispatching: The intelligent energy management and control system can accurately monitor various energy media (such as coal, electricity, gas, water, etc.) in the cement production process in real time, and optimize the dispatching according to the production demand, so as to ensure the rational distribution and efficient utilization of energy in different production links. Thereby improving the overall energy utilization efficiency.
Reduce energy waste: conduct fine analysis on energy use through the intelligent system, find out the links and equipment of energy waste in time, and take corresponding measures to adjust and optimize, so as to reduce unnecessary energy consumption.
2. Reduce the production cost of cement enterprises.
Reduce the cost of energy procurement: The intelligent system can intelligently adjust the energy procurement strategy of cement enterprises according to the price fluctuation of the energy market, and select the energy supply scheme with lower cost on the premise of guaranteeing the production demand, so as to reduce the cost of energy procurement.
Reduce equipment maintenance cost: The intelligent energy management and control system can monitor the operation status of cement production equipment in real time, find out the potential faults of equipment in advance, help cement enterprises to maintain and maintain in time, reduce the frequency of equipment faults, and prolong the service life of equipment. And that cost of equipment maintenance and replacement is reduce.
3. Improve the stability
of cement production to achieve a stable production process: The intelligent system can automatically adjust the production parameters according to the real-time data in the cement production process, so as to make the production process more stable and reduce the production fluctuation caused by human operation errors or equipment failures. Improve the stability and consistency of product quality.
Optimize the cement production process: Through the analysis of a large number of production data, the system can provide a scientific basis for the optimization of the production process, help enterprises find a better production plan, further improve production efficiency and reduce production costs.
4. Enhance the competitiveness
of cement enterprises and improve product quality: The intelligent energy management and control system can ensure the stability of clinker and cement production process, reduce the fluctuation of product quality and improve the qualified rate of products. So as to enhance the competitiveness of enterprises in the market.
Improve production efficiency: The system can realize the rational allocation of energy, optimize the production process, reduce the waiting time and downtime in the production process, improve production efficiency, increase the output of enterprises, and occupy an advantage in the market competition.
5. Helping cement enterprises in green transformation
, energy conservation and emission reduction: The intelligent energy management and control system can effectively reduce energy consumption, reduce emissions of harmful gases such as carbon dioxide, and help enterprises achieve energy conservation and emission reduction targets, which is in line with the requirements of national environmental protection policies. Promote the green transformation of cement industry.
Carbon emission management: The system can monitor carbon emission in real time, provide carbon emission data support for enterprises, help enterprises to better carry out carbon trading and carbon quota management, and contribute to environmental protection while achieving economic benefits.
6. Improve the scientificity
of senior management decision-making in cement enterprises. Data-driven decision-making: Intelligent energy management and control system can collect and analyze a large number of energy data, provide accurate data support for enterprise management decision-making, and make decision-making more scientific and reasonable. Avoid decision-making errors caused by subjective judgment.
Real-time monitoring and early warning: The system can monitor the use of energy in real time, detect abnormal situations in time, and send out early warning signals, so that managers can respond quickly and take appropriate measures to reduce energy waste and production accidents.
Finally, Wang Li said that in today's era, the intellectualization of energy management and control system in cement enterprises is not only an decisive measure to improve production efficiency, reduce costs and enhance competitiveness, but also an inevitable choice to practice the concept of green development, promote sustainable development of the industry and contribute to the construction of a beautiful China. This is not only the need of the enterprise's own development, but also the responsibility for the society and the environment. He called for "Let's work together towards an intelligent and green future."
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