Orders Increase by 80% over the Same Period Last Year, Shandong Glass Factory Takes Advantage of "Automation"

2023-04-12 16:01:23

The product development cycle is shortened by 50%, the production efficiency is increased by 80.85%, the process flow is reduced by 50%, and the labor intensity of front-line employees is reduced by more than 60%. How did Shandong Mingchi Glass achieve this?

The production line is running at full capacity, and the mechanical arm is dancing and shuttling. On April 10, in the production workshop of Mingchi Glass Co., Ltd., located in Nanhai New Area, there was a busy scene everywhere. Liu Zaide, CEO of the company, said: "Since January this year, the order volume of enterprises has shown explosive growth, increasing by 80% compared with the same period last year." Behind the explosive growth

of Mingchi glass orders, enterprises have made great efforts in automation transformation over the years. Liu Zaide said that since 2015, Mingchi Glass has invested more than 300 million yuan to carry out automated and intelligent transformation of six production lines. The production cycle of the front windshield of the enterprise's "fist" product has been increased from 90 seconds to 36 seconds, the production cost has been reduced by 30%, and the comprehensive yield has been increased by 3%. Continuous automation transformation has brought about wide recognition in the market. "Now, our sales share in the field of commercial vehicles is the first in China!" Liu Zaide said. Over the years, the

continuous automation transformation has made the enterprise taste the sweetness, and the development momentum is stronger . This year, Mingchi Glass plans to invest nearly 6 million yuan to transform two production lines. Liu Zaide used a set of comparative data to illustrate the efficiency change brought by the automation transformation to the enterprise: "After the transformation of the side window production line, the production cycle of each piece of glass is shortened from 8 seconds to 5 seconds, and after the transformation of the rear windshield production line, the production cycle of each piece of glass is shortened from 30 seconds to 18 seconds, which can greatly reduce the production cost." This year

, Mingchi Glass will invest 10 million yuan to build two new automatic production lines for the rear process of the front windshield, and upgrade the automation of the packaging process to replace the existing manual operation. "The newly built production line, replacing manual labor with robots, can save 20 workers and greatly reduce production costs." Liu Zaide said.

Mingchi Glass has always been aiming at the goal of reducing costs and increasing efficiency, digitalizing the process, intellectualizing the equipment, refining the management, putting into use various automation equipment and robots, constantly realizing transformation and upgrading, and revitalizing. At present, the digital workshop of automotive safety glass intelligent manufacturing has ABB intelligent robots, automatic production line of glass sheets, product life cycle management system and other intelligent software and hardware equipment, which realizes the automatic intelligent production from product design and development to warehousing, shortens the product development cycle by 50%, and improves the production efficiency by 80.85%. The process flow has been reduced by 50%, and the labor intensity of front-line employees has been reduced by more than 60%. It has been rated as a digital workshop in Shandong Province, and the enterprise has grown into a state-level "Little Giant" enterprise.

Nowadays, with the help of automation transformation, Mingchi Glass has firmly occupied the leading position in the field of commercial vehicles and strided into the field of passenger cars. Liu Zaide said that they are confident about the future development of the enterprise.

All can be viewed after purchase
Correlation

The product development cycle is shortened by 50%, the production efficiency is increased by 80.85%, the process flow is reduced by 50%, and the labor intensity of front-line employees is reduced by more than 60%. How did Shandong Mingchi Glass achieve this?

2023-04-12 16:01:23

Cement industry is an important basic industry of the national economy, which must adapt to the needs of the development of the situation, shoulder the responsibility of carbon reduction, regard green development as the core of the development of the industry, and actively participate in carbon emission reduction actions, which is not only responsible for the environment and society, but also an inevitable choice for the sustainable development of the industry.