Proportioning is the key link to stabilize the quality of cement. Traditional manual proportioning relies too much on experience, which can easily lead to substandard strength or clinker waste due to the imbalance of proportioning. At present, most of the analytical instruments in the industry are cross-belt, mainly used in raw material proportioning, and the special instruments for batching are very scarce. In view of these problems, Dongfang Measurement and Control timely launched the cement side line multi-element analyzer with the world's advanced level, which filled the gap of accurate detection of non-belt transportation materials and brought efficient solutions to the industry.
The analyzer can not only accurately complete the whole material detection of cement in real time, meet the process requirements of grinding ingredients, effectively guarantee the strength of cement and save clinker, but also provide customized services to meet the needs of cement varieties in different production environments, comprehensively improve the suitability of detection, and easily crack the pain points of production. With its excellent detection accuracy and customized service, the analyzer has been applied to all cement production lines of Qingsong Jianhua Group, significantly improving the production efficiency and product quality of enterprises, and setting an excellent example of intelligent quality control for the cement industry.
Hard core strength: from accurate analysis of composition to realization of benefit leap
, Dongfang Measurement and Control Neutron Activation Cement Side Line Multi-element Analyzer is divided into single-channel and dual-channel models, using neutron activation prompt gamma analysis (PGNAA) technology. It supports real-time and accurate detection of calcium, silicon, aluminum, iron, magnesium, sulfur, chlorine and other elements, covering the key components required for cement production, and can significantly improve the level of intelligent ingredients. As the only neutron activation product used for on-line detection after grinding in the industry, the instrument has attracted the attention of the industry as soon as it is launched, and has played a key role in optimizing the production process and ensuring the stability of product quality. Since
2023, Qingsong Jianhua Group has introduced the analyzer in batches at Wujiaqu Grinding Station and Hami, Bazhou, Hetian, Aksu, Wusu, Qijiagou, Kezhou, Kuqa and Yili subsidiaries. In practical application, the multi-element analyzer of neutron activation cement side line of Dongfang Measurement and Control has delivered an amazing answer sheet: the detection accuracy of each component is comparable to that of laboratory-grade analysis, and the standard deviation and strength deviation of sulfur trioxide and calcium oxide are significantly reduced.
This series of data means that the fluctuation range of cement strength is significantly narrowed, the production process is more stable and controllable, and the rework and waste caused by quality problems are greatly reduced. While ensuring the continuous improvement of the qualified rate of cement products, enterprises can scientifically optimize the proportion of raw materials, reduce the excessive use of clinker, effectively reduce production costs, and bring significant economic benefits.
Customized service: Directly attack the site environment, and the technical team escorts
the cement production sites of Qingsong Jianhua Group with high temperature. There are significant differences in the raw material ratio, production process and quality standards of different varieties of cement produced, which further puts forward higher requirements for the adaptability of the analyzer. Faced with these problems, Dongfang Measurement and Control, with its professional technical team and rich industry experience, has tailored a comprehensive and meticulous solution for Qingsong Jianhua Group.
In order to ensure the representativeness of sampling, Dongfang Measurement and Control has innovatively developed an automatic material cleaning system. Through precise mechanical structure and intelligent control program, the system realizes the residue-free operation of the whole process of sampling and material returning. Faced with the challenges of various cement varieties and long calibration cycle, Dongfang Measurement and Control Technology Team went deep into the front line and worked closely with the production personnel of Qingsong Jianhua to provide "one-to-one" on-site calibration service on the basis of a large number of manual sampling. Through fine adjustment and optimization of the detection parameters of the analyzer, it ensures that the equipment can quickly and accurately adapt to various production scenarios, and provides strong support for enterprises to produce high-quality cement products.
In the future, Dongfang Measurement and Control will continue to promote technological innovation and application upgrading, and join hands with more cement enterprises to build intelligent solutions for the whole process from raw materials entering the factory to finished products leaving the warehouse around the three core objectives of "accurate detection, intelligent control and green production", so as to help enterprises achieve energy saving, consumption reduction, cost reduction and efficiency enhancement while improving product quality. With the power of science and technology, the cement industry will be transformed and upgraded to promote high-quality development to a new level.
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