One enterprise, one strategy
, one article, one practice
. On the stage
of Tianshan Material, every collective may create best practices
worth promoting. Let's open a window
to spread their methods. Since this year, Yunnan Far East Cement Co., Ltd. has actively explored the path of cost reduction and efficiency enhancement, closely linked to the four key links of equipment management, process control, waste residue utilization and index improvement, comprehensively optimized cost management, and achieved remarkable results. 0 HTML0 UNK8 (self-maintenance) 0 HTML0 UNK9 1 to tap the potential, closely linked to the key points of equipment management 0 HTML0 UNK1 0 adhere to the "strict and precise" and "front-line work method" work standards, and tap the potential of equipment in an all-round way. Take fine maintenance as the yardstick, carry out fine maintenance and inspection, pay attention to saving, and ensure the safe and stable operation of the system; take "saving" as the principle, vigorously carry out the work of repairing the old and utilizing the waste, repair and reuse the consumable materials and conventional spare parts, and reduce the maintenance cost of the equipment; We will actively promote independent maintenance, such as the maintenance and reinforcement of the dust removal box at the kiln tail, the transformation of the production circulating water pipe, the optimization of the raw material batching system, the surfacing of the side baffle of the roller press, the repair and welding of the large gear cylinder, and the optimization and transformation of the process equipment. In the first half of the year, a total of 142,200 yuan was saved from independent maintenance, 101,000 yuan was saved from repairing the old and utilizing the waste, and the efficiency of the equipment was effectively improved. 0 HTML 0 UNK1 1 (customer visit) 0 HTML 0 UNK1 2 2 Multiple measures, closely linked to the key points of process control 0 HTML 0 UNK1 3 Process control is the key link to reduce costs and increase efficiency. Through the difference analysis of cement particle gradation comparison semi-finish grinding and finish grinding, and the visit and demand analysis of customer use process, the process flow is improved and the production efficiency is improved; the correction and material segregation distribution equipment suitable for the enterprise process is improved, the work efficiency of the roller press is effectively improved, and the production consumption reduction process of semi-finish grinding and finish grinding is realized in cement production; In the process of material acceptance and test, the company strictly checks and compares the test data and calculates the material consumption to effectively reduce the production cost. 0 HTML 0 UNK1 403 Two-way efforts, closely linked to the key points of waste residue utilization 0 HTML 0 UNK1 5 In order to reduce the cost of production ingredients, the company fully investigates the surrounding resources, under the leadership of regional companies, and on the premise of ensuring product quality. The waste residue was actively utilized for 0 HTML 0 UNK1 6 clinker 0 HTML 0 UNK1 7 production and cement production. By optimizing the batching scheme, the clinker batching cost and cement batching cost decreased year-on-year in the first half of the year, realizing the efficient utilization of resources and effective cost control. 0 HTML0 UNK1 8 (Benchmarking analysis) 0 HTML0 UNK1 9 4 Precise policy implementation, closely linked to the key points of indicator improvement 0 HTML0 UNK2 0 In terms of indicator improvement, through detailed target decomposition, increased assessment efforts, and strengthened the responsibility of personnel at all levels. Grasp the key nodes of cost management, focus on the disadvantages of short board, implement the "double assessment mode", focus on strengthening the assessment of central control operators, material consumption control and index improvement, fully stimulate the cost reduction potential of front-line employees; through thematic discussion, benchmarking analysis, research and other forms, focus on cost control, deepen lean management, and achieve quality and efficiency improvement. 0HTML0 UNK2 1 Yunnan Far East not only effectively reduces production costs and improves economic benefits, but also provides valuable experience for the green development and sustainable development of the industry through the "four-ring fastening" and "front-line work method". In the future, the company will continue to promote cost reduction and efficiency enhancement, enhance the core competitiveness of enterprises, and make positive contributions to regional economic construction and enterprise development. 0HTML0UNK22
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