At present, the loss of some markets has exceeded 50%, and the cement industry stands at the crossroads of transformation and upgrading, so it is urgent to fight against involution and seek breakthroughs.
Technological upgrading is undoubtedly the key to break the situation, and digital and intelligent technology has become the core driving force to lead the cement industry to break through the tight encirclement. Although some pioneer enterprises have taken the lead in the field of intelligent manufacturing, the overall intelligent process of the industry is still thorny. Du Bin, Director of Intelligent Manufacturing Division
of CNBM Xinyun Zhilian Technology Co., Ltd. (Hereinafter referred to as Xinyun Zhilian), pointed out that the digital technology level of cement enterprises varies greatly. On the one hand, enterprises have different understandings of intelligent manufacturing, resulting in different development paths; on the other hand, cement production lines generate massive data every day, from data collection, in-depth analysis to accurate prediction of production, each step is full of difficulties and obstacles, and data control has become a mountain in the process of industry intelligence. How does Du Bin
, Director of Intelligent Manufacturing Division
of Xinyun Zhilian, enable digital technology to accurately empower cement enterprises? The industrial Internet platform created by Xinyun Zhilian gives a comprehensive and efficient answer. With the help of Internet of Things, edge computation, big data, AI and other cutting-edge technologies, the platform helps cement enterprises to accelerate new application innovation, reshape traditional stock systems, build strong wisdom capabilities, and comprehensively enhance production coordin ation, operation management, resource utilization and energy conservation. Leading enterprises to make great strides towards the goal of "intellectualization, greening and high-end". In terms of production process optimization
, Dubin and China Cement Network communicate
with each other, Xinyun Zhilian goes deep into the production line of cement enterprises, combs the complex process comprehensively, tailors the exclusive production management system, realizes the standardization and visualization of key data and indicators, makes the data source clear and reliable, and makes the production process more convenient. Seamlessly integrate management and production-level data and facilitate sharing. Nowadays, with the help of this platform, regional companies can dynamically monitor the operation status and key indicators of all their access factories in real time, ensure the real-time and accuracy of data, achieve efficient interconnection within enterprises, greatly improve management efficiency, and make a qualitative leap in decision-making quality. In terms of
equipment management, Xinyun Zhilian's intelligent equipment management system has powerful functions, covering equipment files, patrol management, predictive maintenance, preventive maintenance, lubrication management and maintenance management. Through digital tools such as equipment performance indicators and knowledge base, the operation and maintenance business is enabled, valuable business data is deposited, the difficulty of operation and maintenance is effectively reduced, the cost and inventory are reduced, the value and events of equipment are traced from the full dimension of space and time, which provides strong support for operation and business decision-making, and realizes the fine management of the whole life cycle of equipment. At the
quality management level, the data-driven quality management system of Xinyun Zhilian covers the whole process of cement quality inspection, covering all kinds of quality inspection business from raw materials and auxiliary materials entering the factory to cement leaving the factory, including sampling, inspection data acquisition, abnormal alarm and other links. With the help of big data technology, more than 20 kinds of quality control analysis scenarios, such as KFUI, sulfur-chlorine diagram and other key indicators analysis, establish a scientific quality early warning mechanism, promote lean quality management, improve the standardization of quality inspection, reduce the difficulty of operation, and achieve a win-win situation of improving quality and reducing costs.
Taking Tianshui Qilianshan Cement Co., Ltd. as an example, Xinyun Zhilian has constructed and deployed more than ten key models for it by using the large model technology in industrial Internet platform and closely combining with the actual situation of cement production. It covers many aspects, such as cement/ clinker strength prediction, free calcium prediction, grate cooler fan parameter optimization, etc. These models have achieved remarkable results in production control and process optimization, successfully achieving the goal of energy saving and consumption reduction, while ensuring the steady improvement of product quality.
Du Bin emphasized that when the industry is in a difficult situation, it is an excellent opportunity for enterprises to advance their layout, arm themselves with intelligence and enhance their core competitiveness. Enterprises can start with the link of "less money and quick results", gradually accumulate experience and confidence, and steadily promote the process of intellectualization.
In the long journey of intelligent transformation of the cement industry, Xinyun Zhilian will actively work hand in hand with many enterprises in the industry, continue to uphold the spirit of innovation, make full use of technical strength, strive to help the cement industry break through the current predicament, and gradually move steadily towards the direction of sustainable development!
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