Recently, the official website of the Ministry of Industry and Information Technology announced the list of units and excellent scenes of intelligent manufacturing demonstration factories in 2023, and seven units of Jidong Cement were on the list.
Jidong Heidelberg (Fufeng) Cement Co., Ltd. has been successfully selected as an intelligent manufacturing demonstration plant. Jidong Heidelberg (Jingyang) Cement Co., Ltd., Tianjin Jinyu Zhenxing Environmental Protection Technology Co., Ltd., Guangling Jinyu Cement Co., Ltd., Jidong Haitian Cement Wenxi Co., Ltd., Inner Mongolia Yidong Jidong Cement Co., Ltd., and Jilin Jinyu Jidong Environmental Protection Technology Co., Ltd.
The selection of intelligent manufacturing demonstration factories and excellent scenarios was jointly organized by the Ministry of Industry and Information Technology, the National Development and Reform Commission, the Ministry of Finance, the State-owned Assets Commission of the State Council and the General Administration of Market Supervision, with the aim of implementing the National "Fourteenth Five-Year Plan for the Development of Intelligent Manufacturing" and selecting a number of excellent scenarios for intelligent manufacturing. We will build a number of intelligent manufacturing demonstration factories and intelligent supply chains, select a number of leading enterprises in various industries and fields, and promote the high-quality development of intelligent manufacturing. The selected enterprises are required to be in the leading position in the level of intelligent manufacturing in China and have a strong demonstration and leading role.
Fufeng Company
focuses on its main business and makes full use of key technologies such as data sensing and monitoring, information interaction and integration, and advanced model control. More than 10 intelligent control and management systems covering the whole process of cement production, such as production line expert control system, factory intelligent logistics system and intelligent laboratory project, have been innovatively applied with high quality and efficiency, forming an intelligent mode of cement production with "intelligent production as the core", "operation and maintenance as the guarantee" and "intelligent management to promote operation", which has been successfully selected as an intelligent manufacturing demonstration plant. The excellent scene of intelligent online detection selected
by Guangling Company focuses on solving the problems of large quality fluctuation, lack of real-time particle size analysis and data monitoring in the production process. On the cement production line, a multi-element online analyzer and an online particle size analyzer are installed to monitor the chemical composition of limestone and raw meal, the fineness of raw meal, cement and coal powder in real time, and adjust the raw material ratio according to the real-time data, so as to achieve the optimal state and ensure a more stable process quality control. The selected equipment condition monitoring projects of
Jilin Environmental Protection Company and Wenxi Company collect the vibration, temperature, speed, oil and other parameters of the equipment through advanced sensors, model and analyze the equipment data through large data mining technology and s pectrum analysis technology, evaluate the internal operation status of the equipment, and evaluate the internal operation status of the equipment. Intelligent diagnosis of its health status can push alarm information in time, thus realizing the intellectualization of equipment inspection. The equipment fault diagnosis and prediction scenario
of Jingyang Company is based on monitoring software, using intelligent sensors and relying on equipment management application platform to realize visual inspection, intelligent early warning and diagnosis of key equipment, which effectively reduces the incidence of equipment fault, reduces the labor intensity of manual inspection, and improves the level of intelligent management of equipment; Intelligent online detection scenarios mainly control the workflow through software to achieve unmanned and intelligent quality detection process, online monitoring of product quality, dynamic visibility, to ensure production stability, quality accuracy and maximize efficiency.
▲ Zhenxing Company
Tianjin Zhenxing Company's safety risk real-time monitoring and emergency disposal project, through the use of a new generation of new information technology, integrates video surveillance, intelligent broadcasting, visitor management system, production of intelligent helmet positioning system and AI safety integrated management system. It has realized the independent supervision of hazards within the enterprise, the regional classification of safety production risks and AI intelligent closed-loop, provided scientific data support for the company's production scheduling and safety production, comprehensively improved the overall security capability of the factory area, and successfully built a safe factory with accident prevention and control as the core. The advanced process control
of Yidong Company is based on the intelligent decision-making control system of big data + artificial intelligence, which combines industrial big data analysis with advanced control theory and artificial intelligence technology, and through the comprehensive mining of multi-field and multi-dimensional industrial big data. It is a production management and intelligent decision-making control software based on data integration, digital factory integrated management platform and automation control system. Through the five expert optimization modules of the system, combined with the actual working conditions of cement manufacturing, the most economical operation means are selected to ensure that the production devices are in the best state and realize the automatic operation of the whole process of production and manufacturing.
Up to now, Jidong Cement has three demonstration factories of intelligent manufacturing, 12 excellent scenarios of intelligent manufacturing and nearly 20 important awards in the field of digital intelligence, leading the industry in the level of digital intelligence. Jidong Cement will actively implement the strategic concept of "four developments", implement the work requirements of "one high, win-win and three overall plans", accelerate the upgrading of intellectualization and greening, and continue to promote the deep integration of digital technology and cement manufacturing along the development direction of "low-carbon, intellectualization, integration and service", so as to provide high-quality development for the group. To contribute more wisdom and strength to the high-quality development of the industry.
Digitalization and intellectualization are the core factors affecting the long-term development of cement enterprises. To this end, China Cement Network will hold the "Fifth China Cement Intelligence Summit Forum" in Hangzhou on November 29, 2023 with the theme of "Data-driven Decision-making Intelligence Leads the Future", inviting industry experts, scholars and representatives of relevant enterprises to discuss and promote the intelligent process of the cement industry.
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