How Conch Cement Realizes Digital Transformation

Recently, the 10th edition of Anhui Daily published an article "Anhui Manufacturing Accelerates Towards Anhui Intelligent Manufacturing" , which reported on the digital transformation of Conch Group. In Anhui, cement plants have unlocked new skills in intelligent production, the article said

. In the world's largest cement clinker production base, the Wuhu production base of Conch Group in Anhui Province, the driverless mine car with 30 sensors can accurately identify the difference between dust and general obstacles in complex working environment; After the ore is sent to the conveyor belt for testing, the content of various elements in the ore can be seen, and the results are directly fed back to the digital mine system, which automatically issues ore blending instructions. On the cement production line, the cement production realizes one-key instructions and intelligent control of the whole process, and the staff can operate the crushing, homogenization and calcination of the ore in the central control room. Unmanned mine car, digital mine and intelligent operating system have been integrated into ore transportation, detection, production and other links, and the product quality and energy consumption data are infinitely close to the optimal value.

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Up to now, 175 provincial intelligent factories and 869 digital workshops have been cultivated in the whole province, 8 national intelligent manufacturing demonstration factories and 20 excellent scenes have been approved, and Conch Group has won the title of national "digital pilot" enterprise. Four factories in Hefei, including Unilever, Midea Washing Machine, Lenovo and Haier, won the title of "Lighthouse Factory" in the world, ranking third in the country. From June 19 to 21, the provincial Intelligent Manufacturing Site Meeting was held in Anqing City, and the responsible person of the Provincial Economic and Credit Department introduced it at the meeting.

In recent years, while cultivating new industries, Anhui has accelerated the manufacturing upgrading of traditional industries to promote the high-end, intelligent and green development of manufacturing industry under the guidance of digitalization.

In Anhui, cement plants have unlocked new skills in smart production. In the world's largest cement clinker production base, the Wuhu production base of Conch Group in Anhui Province, the driverless mine car with 30 sensors can accurately identify the difference between dust and general obstacles in complex working environment; After the ore is sent to the conveyor belt for testing, the content of various elements in the ore can be seen, and the results are directly fed back to the digital mine system, which automatically issues ore blending instructions. On the cement production line, the cement production realizes one-key instructions and intelligent control of the whole process, and the staff can operate the crushing, homogenization and calcination of the ore in the central control room. Unmanned mine car, digital mine and intelligent operating system have been integrated into ore transportation, detection, production and other links, and the product quality and energy consumption data are infinitely close to the optimal value.

In addition to the application of digital mine, in recent years, the intelligent factory of new energy vehicles has also become a model of "intelligent" manufacturing in Anhui.

A few days ago, the reporter walked into Chery's new energy automobile production workshop, which is the only new energy automobile production plant with "short process + low energy consumption + low emission + intelligence" in China. It has a digital monitoring platform for real-time monitoring, advanced and superb level of automobile manufacturing technology, highly intelligent automobile manufacturing process and rigorous and meticulous quality testing. On the fully automated production line, all kinds of production equipment complete the prescribed work in an orderly manner, and occasionally several staff members pass by.

By cultivating excellent scenarios of intelligent manufacturing, digital workshops and intelligent factories, it has set up a leader in various industries and fields to provide a case model for the intelligent transformation of small and medium-sized enterprises. In recent years, our province has made good progress in promoting intelligent manufacturing, the digital transformation of key industries and enterprises in the province has been expanding in strength and breadth, and new modes and scenarios of intelligent manufacturing have been constantly innovated and promoted.

"Intelligent manufacturing is the deep integration of the new generation of information technology and advanced manufacturing technology, the connection point between manufacturing power and network power, the new engine of scientific and technological revolution and industrial transformation, and the accel erator of manufacturing transformation and upgrading." The responsible person of the Provincial Economic and Credit Department believes that intelligent manufacturing is also a realistic choice for enterprises to improve quality and efficiency. For enterprises, "two improvements and three reductions" is the most intuitive effect of implementing intelligent manufacturing, which is to improve production efficiency, improve energy utilization, reduce the rate of defective products, shorten product development cycle and reduce operating costs. Intelligent manufacturing not only brings about the improvement of comprehensive benefits, but also carries out intelligent reengineering of product design, manufacturing, logistics and other links, laying the foundation for high-quality development.

Without the implementation of intelligent manufacturing, enterprises will not have lasting competitiveness and will be eliminated in the new round of industrial transformation. At present, the development of intelligent manufacturing in Anhui still has a long way to go. "Intelligent manufacturing construction can not be achieved overnight, but a gradual and continuous improvement process, which requires down-to-earth, step-by-step exploration, phased and hierarchical implementation." The responsible person of the Provincial Economic and Credit Department said that to promote intelligent manufacturing, the government, colleges and universities, suppliers and application enterprises need to continue to work together from production, testing, equipment, logistics and other links.