At present, a new round of scientific and technological revolution and industrial transformation are accelerating the evolution, and digitalization is promoting profound changes in the development mode and production mode of the real economy. For manufacturing industry, digital and intelligent transformation is no longer a "choice question", but a "compulsory course" related to survival and long-term development.
China is a big country of cement production and consumption, and its cement output accounts for about 60% of the world's total output. Under the background of "double carbon", the cement industry has ushered in a critical stage of the transformation of new and old kinetic energy. The digital wave is setting off a deep-seated change in the cement industry. It is the general trend to use 5G, big data, artificial intelligence and other technologies to empower the transformation of cement enterprises.
Nowadays, a number of cement enterprises in China's cement industry have already entered the new track of digitalization, informatization and intellectualization, and become the pioneers of high-quality development of the cement industry.
Next, Xiaobian will take you into some cement intelligent chemical plants and take you to explore the new cement world! Ccement. Com/brandnewslist-1-1000121.
High level of engineering automation, the whole line uses the bus type distributed control system.
Limestone mining uses digital mining technology to realize intelligent mining and non-homogenization of raw material treatment;
raw material grinding uses roller finishing grinding technology, and cement production uses vertical mill technology to realize non-spheroidization of production material grinding;
the project strictly selects refractory materials to realize non-chromium; Automatic control technology is adopted from
raw materials entering the factory to finished cement products leaving the factory, realizing the automation of process control;
with the application of series of advanced technologies, the whole production line has achieved the goal of production management informatization and unmanned production site, and has become a 100-person production demonstration line of China National Building Material Group.
Tai'an Zhonglian Intelligent Central Control
Room 
Conch Cement Intelligent Chemical Plant Intelligent Quality Control System
Unmanned Mine Car, Bagged cement automatic loading robot, cold and hot material cleaning robot, cloud marketing + logistics supply chain.. All-round digital and intelligent transformation has increased Conch Group's labor productivity by 19.9%, resource utilization by 5%, energy consumption by 1.2%, and carbon dioxide emission reduction by 1.0%. Quality stability improvement
3.
03 Hongshi Group
Yichun Hong
Shi Yichun Hongshi Cement Project is designed in accordance with the requirements of "the second generation of new dry process production line" and intelligent manufacturing and green environmental protection, and adopts the international advanced new dry process technology. Digital technology is deeply integrated with every link, every process and every equipment.
Technology, equipment and environmental protection facilities are introduced from first-class enterprises at home and abroad. Caterpillar mining equipment from the United States is used to realize digital mining and build green mines with high standards.
Smith Intelligent Laboratory from Denmark is used to realize automatic detection and control of cement and clinker quality and improve quality stability; The self-developed equipment health management and expert optimization system are
adopted to ensure the stable and efficient operation of the production line;
the international first-class automatic loading and shipping equipment are selected to improve the loading efficiency, reduce the labor intensity and improve the site environment.
Through the integrated application of new technology and new technology, it has become a highly intelligent large-scale cement plant.
Central Control Room
Intelligent Laboratory
04
Jinyu Jidong
Tongchuan Company
Jidong Cement Tongchuan Company Intelligent Ten Thousand Tons Clinker Cement Production Line is the first ultra-low emission production line of Jinyu Group. Intelligent green factory with ultra-low energy consumption. It is based on "energy saving and emission reduction," Reduce staff and increase efficiency "" Internet + "" Industry 4.
Through the application of new technologies such as big data, artificial intelligence, communication technology and intelligent instruments, an intelligent decision-making, evaluation and analysis system will be built to assist personnel in their work, and advanced technologies such as advanced intelligent equipment, on-line analysis, image recognition, three-dimensional simulation, expert optimization control and data analysis will be integrated. To realize the full automation of material management, quality control, production management and equipment operation and maintenance of the production line, to establish an intelligent cement factory based on digital twins, and to build a production demonstration base integrating intellectualization, greening and modernization. In view of the production and operation characteristics of the cement industry, the project
of Huaxin Cement Intelligent
Manufacturing Demonstration Plant has constructed a digital construction framework with business intelligence, management intelligence and industrial intelligence as the core. Relying on independent digital R & D capability, we will continue to build and improve the platform of industrial intelligence and business intelligence, driven by marketing plan, promote the execution of production level through intelligent management and operation, make use of the formed data assets, break through business and management boundaries, realize monitoring, early warning, command and dispatch, and form a horizontal value network. Achieve production and marketing balance, rapid decision-making, cost reduction and efficiency enhancement.
Management intelligence: build a digital management and control center, covering the seven business segments of marketing, logistics, procurement, cement, concrete, aggregate and environmental protection, realize the seamless connection between the centralized monitoring of the data management center and the production and application management, and realize the functions of business monitoring, early warning and push through the drilling and data presentation of business data at all levels. Promote company management innovation, operation innovation and mode innovation.
06
China Resources Cement
Tianyang Company
China Resources Cement (Tianyang) Co., Ltd. is a wholly-owned subsidiary of China Resources Cement Holdings Limited, a subsidiary of China Resources (Holdings) Co., Ltd.
In recent years, China Resources Cement Tianyang Plant has achieved significant improvement in production efficiency, equipment efficiency, sustainability and quality by deploying more than 30 cases of the fourth industrial revolution and using new technologies such as 5G, Internet of Things, advanced analysis and driverless driving.
At the same time, in terms of equipment scheduling, Huarun Cement Tianyang Factory adopted swarm intelligence optimization algorithm and global path planning of unmanned vehicles, which improved the driving efficiency of mining vehicles by 21%.
In your opinion, which intelligent cement factory is the No. In your mind? The popularization of intelligence in the cement field has a long way to go. Fortunately, there are a group of practitioners who carry forward the past and forge ahead into the future, guiding the direction for the latecomers in practice. The future development of intelligence in the cement industry will be like riding the wind and flourish.
China Cement Network will hold the "< a href =" https://www.ccement. Conference "in Hangzhou on November 29, 2023, with the theme of" Data-driven Decision-making Intelligence Leads the Future ", inviting industry experts, scholars and representatives of relevant enterprises to discuss and promote the intelligent process of the cement industry.
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