new dry process cement completely replaces the vertical kiln and other production processes in China, after years of development, the process technology route is increasingly solidified, the competitiveness difference between enterprises is narrowed, and the future direction of industrial upgrading has become a widely considered issue in the industry.
Until the intelligent technology represented by big data and artificial intelligence is gradually popularized and applied in the industrial field, the domestic cement industry has finally found the direction to break through the existing industrial structure and achieve a higher level of development. "However, intellectualization is absolutely not as simple as shouting slogans, but to really put it into practice and solve the practical problems in the production and operation of cement enterprises," Wang Wentian, deputy general manager of Dandong Oriental Measurement and Control, said in a recen t exchange with China Cement Network.
Wang Wentian believes that the cement intelligent factory needs to achieve three major goals:
1. Transparent production data and controllable quality in the whole process: based on the concept of multi-system collaborative management in the whole process, realize transparent and controllable online quality data in the whole process.
2. All posts in the plant are unattended, and the control room is centralized: advanced intelligent technology is used to realize the unmanned operation of important links in the process of mine production and cement production.
3. The cost of the whole production line is visible and controllable: based on the production and operation management execution system of the cement plant, the visualization and transparency of the operation cost management of the mine and factory are realized.
So how should the cement industry promote intelligent construction?
Wang Wentian pointed out that in order to truly realize the intellectualization of the cement industry, three aspects of support are needed, one is the intelligent industrial software platform of the system, the other is the complete hardware foundation including the intelligent detection system, and the third is the intelligent overall solution based on the actual cement production.
Wang Wentian said that the domestic cement industry has realized that intellectualization is the only way for the future high-quality development of the cement industry, but in the process of promoting the construction of intellectualization, we must first lay a good foundation. In particular, it is necessary to make up for the shortcomings in equipment monitoring and data acquisition, and to integrate the production and operation links of the whole plant with industrial intelligent software, so as to solve the practical problems encountered by enterprises and produce practical benefits in improving product quality, reducing production costs and optimizing management processes.
As one of the representative enterprises in the field of industrial intelligence in China, Dandong Dongfang Measurement and Control has long been fully aware of the difficulties faced by cement enterprises in the process of intelligence, and has continued to increase the accumulation of technology to help the cement industry meet the wave of intelligence. Aiming at the difficult problem of real-time and accurate detection of key process parameters in industrial process control
, Dongfang Measurement and Control has independently developed a neutron activation on-line element analyzer by using the core technologies of neutron activation and gamma ray on-line detection and analysis. Including cement element on-line analyzer, cement element by-pass analyzer, coal quality management on-line element analyzer and other cement production process on-line detection systems. The cement element online analyzer independently developed
by Dongfang Measurement and Control can detect the content of calcium, silicon, aluminum, iron, magnesium, potassium, sodium, sulfur, chlorine and other components in the material in real time, as well as the quality parameters such as KH, n, p, etc. It can be used in the links of limestone ore blending and raw material blending, and can detect all elements of the material flowing through the belt, with fast detection time and strong representativeness of the results. It has become the standard configuration for the intelligent development of cement industry. The advent of
neutron activation on-line element analyzer has filled the gap in China and broken the monopoly of foreign countries. It has reached the level of "international leading" and "international advanced" through authoritative appraisal, and has strongly supported industrial intelligence to reach a new height.
From the first set of grinding optimization control system independently developed in China, to the neutron activation cement element on-line analyzer successfully developed for many years, to the overall solution of the current intelligent factory, Dongfang Measurement and Control has won excellent reputation and reputation in the cement industry with its high-quality on-line analyzer, and still insists on innovation. Combining with the intelligent demand in the transformation and upgrading of cement enterprises, we can create products that can effectively reduce costs and improve competitiveness for cement plants.
In recent years, Dongfang Measurement and Control has effectively combined the "soft and hard" technology of detection and control. Intelligent mine, on-line element analyzer, automatic laboratory, kiln and mill expert control system, equipment failure prediction and health management system (PHM), track intelligent inspection system, unmanned vehicle, intelligent logistics system, intelligent management and control platform, three-dimensional digital factory, etc. Are the core to provide overall intelligence for cement enterprises. Intelligent mining, expert production control, systematic quality inspection, unmanned loading logistics, visualization of enterprise management and intelligent business decision-making will help the cement industry develop with high quality.
Wang Wentian said that at present, the overall solution of Oriental Measurement and Control Intelligence has been applied in large domestic cement groups, including Conch Cement , which has helped enterprises greatly improve production and operation efficiency, reduce production costs and bring practical benefits. In the future, Dongfang Measurement and Control will continue to promote technological upgrading while summing up experience, and open up future development space for the cement industry with intelligent technology.
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