On December 14, the World Economic Forum (WEF) announced a new list of members of the Global Lighthouse Network, and Tianyang Cement, a subsidiary of China Resources Building Materials Technology Holdings Co., Ltd., was selected as the "Advanced Lighthouse of the Fourth Industrial Revolution (4IR)", becoming the first "Lighthouse Factory" in the global building materials industry and the first "Lighthouse Factory" in Guangdong-Hong Kong-Macao Greater Bay Area central enterprises. With the theme of technology and data, relying on advanced IIOT technology architecture, expandable vertical industry industrial Internet platform, powerful data analysis system and ecosystem,
China Resources Building Materials Technology has been selected as one of the six leading cases in the Annual White Paper of Global Lighthouse Network, which further demonstrates the global competitiveness and leading position of China Resources.
"Lighthouse Factory" is selected by the World Economic Forum in Davos in cooperation with McKinsey. The evaluation process is extremely rigorous. The awarded enterprise is praised as "the most advanced factory in the world". It is an exemplary "digital manufacturing" and "globalization 4.0" demonstrator, representing the highest level of intelligent manufacturing and digitalization in the global manufacturing industry.
"Lighthouse Factory" is an important delivery of Huarun Building Material Science and Technology to undertake the task of "building a benchmark model for the transformation of the process manufacturing industry of Huarun Group", a vivid practice for Huarun Group to be the leader of the digital transformation of the central enterprises, and also a new industry, new model and new momentum for the building material industry to promote new industries with subversive technology and cutting-edge technology. The beneficial exploration that develops productivity of new character. Based on the long-term goal of "Smart China Resources",
China Resources Group has promoted the construction of industrial digitalization and digital industrialization in depth, and promoted new industries, new models and new momentum with cutting-edge technology. China Resources Building Materials Technology has always adhered to technological innovation, actively promoted industrial transformation and upgrading, solved the difficulties in the production and operation process with advanced technology through "independent research and development, internal and external integration", and explored the whole process of intelligent factories. In the process of establishing
"Lighthouse Factory", based on the further diagnosis, summary and promotion of the existing achievements of digital transformation and intelligent manufacturing construction, the construction of Lighthouse Factory in building materials industry is promoted around the four aspects of "strategy", "platform", "organization" and "ecology".
▲ Long-term strategic execution
of Tianyang Factory Panorama
In the middle of the 13th Five-Year Plan, China Resources Building Materials Technology proposed to promote "industrial chain extension" and "industrial transformation and upgrading", taking "digital transformation" as an important direction of industrial transformation and upgrading. Entering the "14th Five-Year Plan", Huarun Building Materials Science and Technology has a profound understanding of the importance and urgency of promoting digital transformation, further promoting "leading digital transformation" to the height of enterprise mission, continuing to deepen the ability of "innovation-driven development" and promoting "digital empowerment". It will build a "platform of informatization, digitalization and intellectualization" as a solid base to support the realization of the overall business strategy, and integrate the digital transformation into the strategic development, management efficiency improvement, operation optimization and industrial upgrading of enterprises.
▲ Central Control Room
In 2018, Huarun Building Materials Science and Technology explored the construction of intelligent factories, focusing on the six business areas of EHS management, mining, production, quality, equipment and shipment, in order to achieve the goal of "safe environmental management, clear production, stable quality control, equipment connection and energy consumption saving", and to promote the construction of intelligent factories. Design intelligent manufacturing solutions, in Tianyang factory "try first" the whole process of intelligent factory, intelligent, digital for the factory to bring a new round of upgrading. In July
2020, the first phase of Tianyang Intelligent Manufacturing was launched, and 12 4IR use cases based on advanced automation, Internet of Things, artificial intelligence, 5G and other advanced technologies were deployed in mining and cement production; By 2022, more than 30 digital and intelligent use cases have been deployed, and the overall optimization of organizational structure, operation mechanism and personnel literacy has been carried out to improve per capita cement production and quality, reduce carbon dioxide emissions, and achieve resource-saving, environment-friendly and sustainable development. It has created a new competitiveness in the downward cycle of the industry. Based on the characteristics of the building materials industry
, Huarun Building Materials Technology has tailored the "Runfeng Wisdom" vertical industry industrial Internet platform. It provides comprehensive services for 35 cement bases and 2 business departments, supports the rapid development and deployment of digital use cases in different business areas, runs more than 100 algorithms in 26 categories, reduces the cost of construction and operation and maintenance by about 30% through "platform promotion + independent R & D and application", and improves the efficiency of R & D and application promotion of intelligent manufacturing scenarios by about 50%.
▲ The organizational capability
of the development of Runfeng Intelligent industrial Internet platform
Huarun Building Material Technology has established a "holding-base" top-down two-level digital transformation to promote organizational construction, promote in-depth changes, and comprehensively reshape the organizational structure, operational mechanism and mode, and personnel capabilities. Construct a hierarchical and classified digital literacy skills training system, and carry out "Star Spark" digital literacy skills training.
"Star Class" aims at the general manager level to enhance digital cognition, cohesion and leadership, and promote transformation and reform; "Spark Class" aims at the "builders" of equipment, quality, electrical, mining and other related positions to enhance digital execution and implement transformation projects; "Starlight Class" is aimed at professional "supporters" to enhance digital professional competence and undertake professional requirements. At present, the system training covers 100% of the general manager of the base, more than 200 construction backbones, more than 170 professionals, 60 digital transfer personnel, 62 equipment intelligent diagnostic engineers, and more than 5000 online trainees.
Win-win science and technology ecology
Huarun Building Materials Science and Technology gathers internal and external resources to jointly promote the construction of key use cases and key technologies. Cooperate with industry associations and other institutions to formulate and issue relevant industry standards. We will actively carry out the construction of secondary nodes for national industrial Internet identification and analysis, and promote the interconnection of cross-enterprise and cross-regional data through four scenarios, namely, quality traceability, logistics traceability, equipment intelligent operation and maintenance, and supply chain. Internally, it gradually covers from basic building materials to structural building materials and functional building materials, and promotes the transformation of various formats. Cooperate with upstream and downstream partners to form new resources of application, service, algorithm and other industries, leading the digital transformation of the industry and promoting the high-quality development of the industry. In March
2023, Huarun Building Materials Science and Technology officially launched the declaration of the first "Lighthouse Factory" in the building materials industry. After a nine-month sprint campaign, it carried out reforms and optimizations in terms of total productivity, production and operation cost efficiency, product quality and customer service. The performance of 11 key KPIs and 15 sub-KPIs in human efficiency, finance, operation and sustainability has been significantly improved. At present, Tianyang Plant uses digital use cases and advanced technology to achieve a 24% reduction in carbon dioxide emissions, a 105% increase in per capita cement production, a 56% reduction in unplanned equipment downtime, and a 25% increase in quality stability.
China Resources Building Materials Technology will comprehensively summarize the lighthouse experience, help factories reduce costs and increase efficiency, play the lighthouse effect, form a number of digital factories with lighthouse standards, and build a lighthouse network. Steady the pace of digital transformation, lead the high-end, green and sustainable development of building materials industry, gather new quality productivity, and explore the new industrialization road of building materials industry.
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