“智”创未来 水泥行业共推数字化、智能化转型

2023-12-06 10:28:44

中国水泥网召开“第五届中国水泥智能化高峰论坛”。

近年来,智能化浪潮由线上向线下奔涌,大数据、云计算、人工智能和5G技术等数字技术正加快与水泥等传统产业的融合,并成为新时代水泥企业应对行业变革的破题之举。

11月29日,为推进水泥行业数字化、智能化转型,中国水泥网召开“第五届中国水泥智能化高峰论坛”,邀请行业专家、水泥及智能化相关企业,聚焦水泥工业智能化创新与实践,共同探讨和推动水泥行业的智能化进程。

本次大会以“数据驱动决策 智能引领未来”为主题,中国水泥协会执行会长肖家祥、西藏自治区建材工业协会会长赵云鹏、中国建筑材料工业规划研究院副院长江源、亚洲水泥(中国)控股公司执行长张振崑、华新水泥股份有限公司CIO兼CDO汤峻、甘肃上峰水泥股份有限公司董事长俞锋、中国水泥协会常务副秘书长张建新、浙江南方水泥有限公司副总裁彭兴华、安徽海螺水泥股份有限公司总经理助理许越、中国水泥网董事长邵俊等水泥企业负责人、行业协会领导、技术专家、设备商代表参会,共同探讨和推动水泥行业的智能化进程。

以“智”破解难题

当前水泥行业面临的挑战艰巨非常,最直观的表现是连续两年行业利润断崖式下滑,今年有可能创近10年的新低。

加快推进新一代信息技术和水泥行业融合发展,提升数字化、网络化、智能化发展水平,才能进一步加速水泥行业“制造”向“智造”的转变,谋得行业高质量发展。

中国水泥协会执行会长肖家祥在会议上指出,数字化转型是推进新型工业化,实现行业高质量发展的必然选择。他强调:“数字化、智能化转型是推进新型工业化,实现行业高质量发展的必然选择。但数字化、智能化转型不是目的,它是推进新型工业化的重要手段,其目的是实现企业节能减排、降本增效,提升企业竞争力,促进行业高质量发展。”

中国水泥网董事长邵俊也表示,在新一轮产业变革的推动下,企业间的较量早已不再是“武力”的博弈,以“智”取胜正成为改变行业命运的利器。

近年来,国内水泥企业加大数字化、智能化改造步伐,且成果丰硕。据肖家祥介绍,新天山组建以后,企业在推进管理业务整合时,同步启动了管理咨询和信息化升级及数字化转型规划,并确立了几个智能化试点和两个区域试点。

以槐坎南方为例,企业在实施智能化建设基础上,以“数字集成、降本增效、数据驱动、质量提升、绿色生态”为方针、新型能力建设为主线,建立智能生产过程管控能力、智能设备运维管控能力、能效和环保管控能力、供销存财与物流一体化管控能力4个新型能力单元,经贯标、评定、复核及公示等流程,正式通过两化融合管理体系认证,成为水泥行业全国首家取得AAA级两化融合管理体系评定证书的企业。

除中国建材以外,包括海螺水泥、冀东水泥、华新水泥、红狮水泥等等国内水泥巨头在内,涌现出大量的智能工厂实践案例,智能化已经成为水泥行业面向未来发展的关键。

“智造”之路怎么走

当下,中国建材、海螺水泥、华润水泥、华新水泥、红狮水泥等水泥龙头企业已率先探索智能化转型,智慧物流、无人驾驶、数字矿山、AI窑磨专家、机器人等,在水泥厂的应用逐渐普及,并取得了不错的成果。

中国建筑材料工业规划研究院副院长江源指出,水泥行业要走中国特色的新型工业化道路,在绿色化、智能化、高端化三个方面发力,推动水泥行业智能化向纵深发展。“以智能制造为主攻方向,坚定不移建设制造强国,打造水泥世界级标杆工厂。”

新水泥股份有限公司 CIO兼CDO汤峻表示,数字化转型是企业综合能力要求极高的管理艺术,需要战略、战术、意识三个层面达到共识,才能更好实现数字化转型。

他分享了自己对传统企业数字化转型的思考,他指出:1、新型工业化不能以短期的经济效益来衡量,是企业基础能力的核心,致力于提升企业核心竞争力,长治久安。2、数字化也是企业基础能力建设之一,可以加快新型工业化的进程,在技术创新上自主研发、自主掌控,实现弯道超车。3、都是“一把手工程”,企业领导要躬身入局。

作为国内水泥行业代表企业,海螺水泥智能化建设成果同样丰硕,海螺水泥总经理助理许越分享了海螺水泥数智化建设经验,她指出,水泥企业要主动拥抱变化,加速构建可持续领先的产业,持续创新,敢于开放 ,坚定构建数字化、流程化的管理体系。

据了解,“十四五”初,海螺水泥开始新一代智慧工厂建设,以全流程质量管控、全产线无人值守、全工厂智能管控为目标打造水泥工业大脑。  

从数字化矿山管理系统、矿区无人驾驶、智能发运系统、智慧物流管理等,在新一轮科技革命和产业变革浪潮中,海螺推动新一代信息技术和水泥制造融合发展,在全球率先建成了具有海螺特色的水泥智能工厂。  

智能化是全球水泥行业发展的大趋势。他山之石,可以攻玉。新天山浙江水泥副总裁彭兴华介绍了国外水泥行业的智能化发展之路,通过总结国外智能化发展的经验,为我国水泥行业智能化改造,提供切实可行的建议。

当前受房地产投资下滑影响,水泥需求已经步入下行周期,未来行业将迎来一个重新洗牌的过程,水泥企业应该如何应对行业环境的变化?智能化无疑给予了我们启示,一个万物互联的数字化、智能化社会正扑面而来。

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Correlation

These successful practices have proved that intelligent transformation is not only an effective way to deal with the current difficulties, but also the only way to promote the high-quality development of the cement industry.

2024-12-13 16:19:50

Based on the market situation of the cement industry and the demand for high-quality and low-carbon development of Conch Cement, Conch will strengthen the research and development of technologies such as energy saving and carbon reduction, green environmental protection, clean energy and low-carbon cement. The main research directions of Conch's scientific and technological innovation in the future are as follows: 1. Research and development project of raw material and fuel substitution in the cement industry; 2. Research and development project of cement clinker quality improvement; 3. Energy-saving and carbon-reducing technical equipment R & D project; 4. Clean and green energy R & D and manufacturing project; 5. Future carbon technology industry exploration project.

2024-11-02 16:34:25

At the meeting, Yan Haochun brought the theme report "Dream of Blue Sky: Exploring the Green Footprint of Cement Industry in the Context of Carbon Market". She pointed out that the cement industry faced the risk of rising costs in the context of the carbon market.

2024-11-01 16:10:56

In this journey of green transformation, the cement industry is firmly moving towards a low-carbon future, from technological innovation to management optimization, from the application of clean energy to the promotion of alternative fuels, each initiative is depicting a new journey for the industry. Let us work hand in hand to lead the wave of emission reduction with innovation, fulfill the green mission with practical actions, write a brilliant chapter of green and low-carbon development of the cement industry, and contribute to the construction of a beautiful earth.

2024-10-31 09:43:57

According to China Cement Market Data Center, the demand in Sichuan and Chongqing in Southwest China has improved, and the cement price has been steadily promoted; the price increase in Yunnan and Guizhou may be blocked. It is understood that the fourth quarter of Yunnan plans to implement peak staggering production for 51-60 days, affected by the policy, the output of enterprises in the region has declined, and the inventory has declined slightly.

2024-10-18 17:38:28

According to the data center of China Cement Market, cement prices in many places in East China continue to rise, and prices in some areas show signs of falling, and the specific situation needs to be tracked. For example, cement prices in Jiangxi are basically stable this week. Since the 8th, all parts of Jiangxi have been notified to push up the cement price by 20-30 yuan/ton. At present, the market is generally in a stable state after the price increase, and the price has not fluctuated significantly.

2024-10-18 17:33:36

According to the information from China Cement Market Data Center, the market price of Sichuan and Chongqing in the southwest region continues to rise; Yunnan region is weak and stable; Zunyi, Guizhou has notified to raise the cement price by 10 yuan/ton, and the implementation remains to be observed.

2024-10-12 17:26:43

How to improve the energy efficiency of the firing system? What are the ways to save energy and reduce consumption? China Cement Network will hold the "2024 China Cement Double Carbon Conference and the 12th Energy Conservation and Environmental Protection Technology Exchange Conference" in Wuhu Conch International Hotel on October 24-25. The conference will focus on the core issues of low-carbon development and green upgrading in the cement industry, discuss the application of energy efficiency improvement and energy-saving and carbon reduction technologies, and how the cement industry can use the carbon trading mechanism to promote its low-carbon transformation. At the meeting, Qi Yanyong will give a wonderful speech around the examples of energy efficiency improvement and consumption reduction technology of firing system. Sign up quickly!

2024-09-18 10:35:36

In order to make preparations for being incorporated into the national carbon market, we should actively establish and improve the dual-carbon planning system, management system, system, innovation system, trading system and capacity system, do a good job in the research of dual-carbon policy, find out the family background, consolidate the quality of data, decompose and implement the goal of carbon reduction, and strive to achieve the goal of carbon reduction. We will continue to promote the substitution of raw materials, the transformation of energy consumption structure, the acceleration of technological innovation, the promotion of green manufacturing and intelligent leadership, and the coordinated promotion of carbon reduction, pollution reduction and green expansion. Growth.

2024-09-13 16:07:12

In view of the problems of declining profits of cement enterprises hindering green transformation and narrowing the space for energy saving and carbon reduction, Ye Jiayuan proposed that cement enterprises should not forget to innovate no matter how difficult it is. Innovation should not only be limited to low-carbon areas, but also open up ideas and plan digital upgrading and intelligent transformation as early as possible according to their own conditions. In the implementation of digital and intelligent transformation, it should be linked with low-carbon as far as possible. If digital intelligence leaves the foothold of low carbon, digital intelligence is likely to be hollow, and it is likely to become a castle in the air, which is not useful, but a burden for enterprises.

2024-09-05 11:04:53

The cement industry will soon be incorporated into the carbon trading market, and the importance of green low-carbon transformation has become increasingly apparent. In response to the policy guidance, China Cement Network will hold the "2024 China Cement Double Carbon Conference and the 12th Energy Conservation and Environmental Protection Technology Exchange Conference" in Wuhu Conch International Hotel on October 24-25. The conference will focus on the core issues of low-carbon development and green upgrading in the cement industry, discuss the application of energy efficiency improvement and energy-saving and carbon reduction technologies, and how the cement industry can use the carbon trading mechanism to promote its low-carbon transformation.

2024-09-04 15:34:06

This week, the Beijing-Tianjin-Hebei building materials market continued to be depressed due to adverse weather and environmental control demand. Cement prices in the Beijing-Tianjin-Tangshan region were generally stable, but some brands showed signs of decline, and the market operation showed a weak and stable trend. The central and southern areas of Hebei tried to raise the price by 30-50 yuan/ton, but the actual implementation effect was not good. At the same time, the market demand in Shanxi and Inner Mongolia is weak and the market remains relatively stable due to the off-peak shutdown.

2024-08-09 16:21:01

Due to the continuous high temperature weather in Jiangsu and Zhejiang, the demand of construction industry has weakened, resulting in a general decline in cement sales, and the price of cement in some areas has dropped by 20-35 yuan/ton, among which Yangzhou, Taizhou, Huaian, Nanjing, Zhenjiang and other places in Jiangsu have been greatly affected. Due to the high temperature weather in Anhui, the construction site slowed down, the demand was weak, and the cement price in Ma'anshan, Chuzhou, Hefei and other areas was reduced by 10-20 yuan/ton. Cement prices in Zaozhuang, Linyi, Jining, Tai'an and other places fell by 10-30 yuan/ton due to cloudy weather and the resumption of clinker production in Shandong.

2024-08-09 16:18:24

Actively respond to the call of the state to "strengthen industry self-discipline and prevent" involution "vicious competition", and spare no effort to maintain the industry ecology and maintain reasonable profits.

2024-08-06 13:06:52

Demand is declining, supply is increasing, and the price of sand and gravel industry is adjusted in an all-round way.

2024-07-31 15:56:20

According to the data center of China Cement Market, the intensity of peak staggering has been increased, and the price of cement in Yunnan-Guizhou region has been raised by 30-100 yuan/ton, and the implementation remains to be observed. Cement prices in some markets in Sichuan and Chongqing have dropped by 30-50 yuan/ton.

2024-07-26 16:56:03

During the visit, the participants highly appreciated and recognized the technical achievements and products of the central control technology.

2024-07-26 10:03:26

We will jointly discuss and analyze the practice path of ultra-low emission in the cement industry, and promote the industry to move towards a more energy-efficient and environmentally friendly future.

2024-07-23 18:02:53

The platform can help enterprises to monitor the data in real time and present it in a visual way, so as to realize the fine control of pollution emission sources.

2024-07-23 17:30:29

We will strive to build an ecological, environmentally friendly, green and intelligent garden-style factory to enable enterprises to develop with high quality through green development.

2024-07-23 15:12:33

It has vigorously promoted "eliminating backwardness, optimizing layout, upgrading technology and eliminating a large number of backward production capacity" and achieved remarkable results.

2024-07-23 14:51:01

According to the data center of China Cement Market, the price of cement in Northeast China is generally stable, the demand is stable, and the expectation of off-peak kiln shutdown is good.

2024-06-28 17:09:41

The high-quality development of cement industry needs to adhere to reasonable policy orientation and give full play to the leading role of large enterprises.

2024-06-26 11:42:33

The two sides exchanged views on the current situation of the cement industry and the healthy development of the cement market.

2024-06-26 11:27:37

On July 23-24, the "Zhejiang Cement Industry Ultra-low Emission Transformation and Assessment Monitoring Training Conference and Cement Industry High-quality Development Exchange Conference" will be held in Hangzhou.

2024-06-25 14:32:59

It is hoped that the two sides can deepen their strategic partnership and make greater contributions to the high-quality development of the cement industry.

2024-06-25 13:06:33

Energy saving and consumption reduction is not only a response to environmental responsibility, but also the only way for the cement industry to break the cocoon and enter high-quality development.

2024-06-20 16:33:57

At present, the cement industry is experiencing an unprecedented difficult period of economic and talent shortage.

2024-06-20 16:21:00

What is the driving force for the development of the next curve of the cement industry? Through the transformation and development of new quality productivity, the second curve of cement industry will be created to achieve a new leap forward in economic and social benefits.

2024-06-19 09:24:26

Green is the background of high-quality development of cement industry.

2024-06-18 14:36:10

According to China Cement Market Data Center, cement prices in Northwest China continue to rise under the influence of the new national standard and the policy of staggering peak and stopping kilns.

2024-06-14 17:35:49

Feel its extraordinary charm and transformation as a national green factory at close range.

2024-06-14 17:24:18

On June 13, the 11th China Cement Energy Conservation and Environmental Protection Technology Exchange Conference and Equipment Renewal Forum, sponsored by China Cement Network, was held in Nanjing, Jiangsu Province.

2024-06-13 16:36:33

It is not a day's work for the cement industry to reduce carbon. It needs to start from technology, raw materials, fuel, production management and policy response to form a comprehensive strategy to promote the industry's transformation to low carbon and contribute to the global carbon neutrality goal.

2024-06-03 10:04:44

How is the cement industry in Hubei? Faced with the current situation, what are the views of cement enterprises in the region?

2024-05-23 13:38:17

The cost of purchased limestone is basically more than 40 yuan/ton, and the cost of limestone purchased by some enterprises is even 50-60 yuan/ton, which is more than 30 yuan/ton higher than the cost of limestone per ton of self-owned mining enterprises. Converted to clinker, the cost of raw materials per ton of clinker is almost 40 yuan/ton higher.

2024-05-21 17:34:42

How much economic benefits can new vehicles such as unmanned mining cards and new energy mining cards bring to enterprises in the cement industry?

2024-05-21 10:18:08

Layoffs reduce costs, but can they really increase efficiency?

2024-05-15 14:41:02

By 2027, the proportion of key industries reaching the benchmark level of energy efficiency will exceed 30%, and the requirement of eliminating and withdrawing production capacity below the benchmark level of energy efficiency is a tight time and heavy task for the cement industry. Therefore, for these enterprises whose energy efficiency is not up to the standard, they should seize the time to carry out energy-saving transformation, otherwise they will face the risk of being eliminated.

2024-05-15 11:49:26

Under the environment that the industry is facing severe challenges, Queshi Group is also constantly practicing its internal skills to enhance its core competitiveness.

2024-05-15 09:00:11

Jurong Cement is proving that the cement industry can not only be a solid cornerstone of economic development, but also a guardian of green ecology. In the symphony of cement and green, they are playing a new era hymn of low-carbon development, moving steadily towards the future.

2024-05-13 09:46:53

Especially in the past two years, due to the sharp decline in profits in the cement industry, many enterprises have encountered one of the biggest obstacles in upgrading and transformation is the shortage of funds. Therefore, cement enterprises should seize this opportunity.

2024-05-11 11:01:06

Let's look back on those historical moments that have gathered wisdom and stirred up thinking!

2024-05-09 10:19:56

However, as the cement industry prepares for the dawn of equipment innovation, it has to face the reality of poor overall profitability of the industry.

2024-05-07 11:29:18

China Cement Network will hold the "11th China Cement Energy Conservation and Environmental Protection Technology Exchange Conference-Equipment Renewal Forum" in Nanjing, Jiangsu Province on June 13-14.

2024-04-29 09:09:37

At present, the cement industry is facing serious internal and external troubles, which can be said to be "the autumn of life and death".

2024-04-02 17:13:02

But only the surviving enterprises can eat the cake.

2024-04-02 10:10:02

On March 29, the "2024 13th China Cement Industry Summit Main Forum and TOP100 Award Ceremony" was held grandly.

2024-03-29 18:00:30

He said that high-end technologies such as the application of intelligent and digital technologies have promoted the productivity innovation and the progress of production relations in the new era and new pattern of the cement industry.

2024-03-29 16:10:02

Li Huaihe said that the overall management of the construction industry is extensive and the level of information technology is low, so there is an urgent need for digital transformation to improve the efficiency and management level of the industry.

2024-03-29 15:07:06

It is understood that there are two complete production lines in the factory area of Baili Company. One is a clinker grinding cement production line with an annual output of 1 million tons. The main products are P.O42.5 ordinary Portland cement of 500,000 t/a and P.C32.5 composite Portland cement of 500,000 t/a. The other is a production line with an annual output of 600000 tons of slag silicon powder.