For a long time, the loading of bagged cement in cement plants usually relies on manual operation, including manual placement of goods.
Many enterprises adopt labor outsourcing mode in the process of cement shipment and loading, which not only has high labor cost, but also makes it more and more difficult to recruit loading workers and increase the loading price year by year with the aging trend of the population. This method is not only inefficient, but also produces a lot of dust in the process of shipment, which is harmful to the environment and personal safety.
In addition, the new standard for cement packaging bags has been formally implemented on April 1, 2022. With the release and implementation of the new standard, the cement packaging bag type will be completely "abandoned to paste", and the cement packaging bag is limited to the square bottom valve bag type. After the implementation of the new standard, cement enterprises have to face a series of changes in bagging equipment.
Therefore, considering the factors of efficiency, health and safety, there is an urgent need to use intelligent loading system to replace manpower in cement loading operation. However, at present, the loading machine on the market often only solves the loading problem, but does not solve the hidden problems such as unloading, high equipment failure rate, dust emission and so on.
(hereinafter referred to as "Zhongjian Yuntian"), relying on its own industry advantages and technological advantages, independently integrated and developed intelligent delivery system can not only effectively solve the problem of serious ash spraying in the packaging workshop of cement enterprises, but also help cement enterprises to carry out regular bagged cement. It greatly improves the efficiency of loading and unloading, reduces labor costs, improves the efficiency of the whole process of bagged delivery and circulation, realizes automated and unmanned production, and is of great significance to enhance the competitiveness of enterprises, increase economic benefits and sustainable development.
With the development and application of advanced technology, the mode of cargo transportation in cement industry has gradually changed from bulk to container. Zhongjian Yuntian relies on cement pallets to build an intelligent operation mode for the whole process of bagged delivery, including palletizing equipment, laminating equipment, automatic loading robots and other units, through the sharing of intelligent pallet platform, the important media pallets in the process of bagged cement circulation are intellectualized and empowered. Provide a variety of assistance for cement enterprises:
1. Realize unmanned operation and reduce the cost of cement delivery, loading and unloading. Including labor costs, consumables costs, etc.;
2. Improve the loading efficiency of bagged cement. The system adopts a large number of visual bionics and intelligent AI technologies, which greatly improves the efficiency of palletizing and loading, with 2000-2400 packs per hour;
3. Improve the environmental protection level of the delivery site. Technical measures such as high-efficiency dust removal and sealing are adopted to greatly reduce on-site dust;
4. The film has the functions of moisture-proof, dust-proof and rain-proof. The bagged cement covered with the film is convenient to store, increases the quality assurance time, and creates conditions for the inventory of dealers.
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Hangzhou Zhongjian Yuntian Intelligent Delivery System has changed the traditional manual packaging and delivery mode, effectively improved the delivery efficiency by solving the pain points such as unorganized dust emission in the cement packaging and delivery area, brought remarkable economic and social benefits, and set a new green benchmark for the cement industry.