As the longest cement manufacturing enterprise in Xinjiang, Xinjiang Qingsong Building Material Chemical (Group) Co., Ltd. (Hereinafter referred to as "Qingsong Jianhua") is a veritable "old state-owned enterprise".
In recent years, Qingsong Jianhua has continuously eliminated backward kinetic energy, transformed and upgraded traditional technologies, vigorously promoted systematic and integrated innovation, invested more than 200 million yuan to set off a "smart" heat wave, 5G, big data, artificial intelligence technology and cement production collided with new sparks, effectively reducing energy consumption and labor costs, and improving production efficiency.
Kiln grinding system is a key business link in the main business of cement production enterprises. Its operation has a significant impact on improving production efficiency, product quality and reducing energy consumption. The kiln and mill expert optimization control system of Qingsong Jianhua can ensure that the production of the plant is in the optimal state. According to the annual production of 7 million tons of cement, the annual emission reduction of carbon dioxide is 397.1 tons, and the power consumption per ton of clinker is reduced by 7.2 degrees, with a reduction of more than 10%.
Digitalization and intellectualization are the core factors affecting the long-term development of cement enterprises. Up to now, Qingsong Jianhua has built "seven systems and one platform" such as digital intelligent mine system, intelligent quality control system and digital production management and control platform, which saves 30% of labor cost, reduces 20% of inventory cost, 5% to 10% of total equipment maintenance cost, and increases the effective operation rate of cement main industry equipment from 97.5% to 99.4%. Better economic benefits have been achieved, and the "old state-owned enterprises" have really glowed with "new youth".
With the decline of cement demand and the arrival of the peak of production capacity, the market competition is becoming increasingly fierce, and a cyclical industry shuffle is inevitable. Relying on digital and intelligent technology means, realizing technology and management upgrading, continuously reducing energy consumption, pollutant emissions and carbon emissions, and enhancing the comprehensive competitiveness of enterprises are the key for cement enterprises to meet the challenges.
To this end, China Cement Network will hold the Fifth China Cement Intelligence Summit Forum in Hangzhou on November 29, 2023, with the theme of "Data-Driven Decision-Making Intelligence Leads the Future". Industry experts, scholars and representatives of relevant enterprises will conduct in-depth discussions and exchanges on hot topics such as "Application of Kiln Mill Expert Optimization Control System in Cement Intelligent Operation" .
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