Recently, the reporter came to Yunnan Yimen Dachunshu Cement Co., Ltd., walking in the cement production line standing under the blue sky and white clouds, hidden in the green trees and grass, only to hear the machine sound, no people moving, no smoke and dust emission, which is the manufacturing butterfly change generated by digital empowerment here. The central control room of
Yunnan Yimen Dachunshu Cement Co., Ltd. displays real-time images from 545 cameras.
Scene 1: In the central control room, on the curtain wall composed of 32 display screens, the real-time images collected by 545 cameras are gathered, and the pop-up window technology displays the production operation in time.
In the intelligent laboratory of Yunnan Yimen Dachunshu Cement Co., Ltd., every hour, samples will be automatically delivered, automatic sample preparation, independent testing, intelligent analysis, data feedback, to guide the production line to complete technical adjustment.
Scenario 2: Intelligent laboratory, every hour, samples will be automatically delivered by the transmission pipeline, automatic sample preparation, independent testing, intelligent analysis, data feedback, to guide the production line to complete the technical adjustment.
Scenario 3: The operation monitoring room displays the real-time rolling updated data on the large screen, and intuitively presents the product output, energy consumption index and environmental protection data of the enterprise.
Here, the number accurately controls every pulse of the enterprise, the system accurately issues every instruction, and the production line efficiently executes every task. Digital transformation promotes the efficiency, quality and kinetic energy changes of traditional cement manufacturing.
In the surging digital wave, more and more Yuxi enterprises, like Yunnan Yimen Dachunshu Cement Co., Ltd., have equipped traditional manufacturing with digital engines, burst out digital kinetic energy, sailed to the digital blue sea, and achieved nirvana butterfly change in the competition. Zhang Guohua, general manager of
Yunnan Yimen Dachunshu Cement Co., Ltd., introduced that the company completed capacity replacement in 2021, rebuilt in different places, completed digital transformation synchronously, and built a first-class intelligent cement production line in China and the best in the province. Why does
a traditional cement manufacturing enterprise, which has gone through more than 30 years, choose to brave the digital blue sea in the low period of the industry? Zhang Guohua's answer is that digital transformation is the trend of the times and the inevitable choice for enterprises to achieve safe production, reduce costs and increase efficiency, save energy and reduce emissions. Only when the traditional manufacturing industry moves towards high-end, intelligent and green, can it release its vitality and achieve high-quality development. The Report on the Work of the Government adopted at the Third Session of the Sixth People's Congress
of Yuxi City clearly States: "Vigorously promote the digital transformation of industries, actively apply for the construction of pilot cities for the digital transformation of small and medium-sized enterprises, and the coverage rate of digital transformation of key industrial enterprises reaches more than 75%." It has locked in the direction and goal of the digital transformation of Yuxi's traditional manufacturing industry.
As Zhang Guohua said, it is an inevitable requirement for enterprises to embrace the digital wave and sail to the digital blue sea to conform to the development of the times. In the new round of scientific and technological revolution and industrial transformation, the deep integration of the new generation of information technology and manufacturing industry has promoted fundamental changes in the mode of production and development of manufacturing industry, and digitalization has become the way of survival of enterprises in modern society.
Promoting digital transformation is the only way to achieve high-quality development. Digitalization changes the traditional management mode of enterprises, drives organizational structure change, business process optimization and work content innovation, and promotes enterprises to move towards the fast lane of development with efficient information flow, rapid response to demand and full stimulation of innovation ability.
Promoting digital transformation is an inevitable choice to build core competitiveness. Digital transformation enables enterprises to have stronger technological R & D and innovation capabilities, accelerate R & D and design collaboration, dynamic and mass innovation; enable enterprises to have stronger production mode transformation capabilities, and accelerate the transformation of production to intelligent, flexible and service-oriented.
Yunnan Yimen Dachunshu Cement Co., Ltd. is a garden-style factory with green trees and green grass and clean passages, which subverts people's understanding of the traditional cement manufacturing enterprises. This is an intelligent factory, the central control room controls the whole process of production line operation, the intelligent laboratory provides quality tracking control in time, and the operation monitoring room presents the operation data in time, which has changed people's perception that the traditional cement production line is operated by experience, and every worker is dusty.
Zhang Guohua introduced that based on the support of dedicated 5G network, the enterprise adopted a new generation of information technology, integrated production management, supply chain management, kiln and mill expert optimization control, AI video security monitoring, automated testing and other systems, and realized the intellectualization of the whole process of production management.
In the mine, the limestone grade is collected by big data to provide support for rational mining; in the production line, all host equipment realizes online detection, diagnosis and control; in the laboratory, the whole process control of raw materials and product quality is realized. At the same time, it realizes the energy consumption management and control of the whole production process, online monitoring of the environment, intelligent loading and shipping, and paperless office.
Embrace digitalization and harvest what
energy consumption index is the best in the province, reaching the national GB16780-2021 first-class standard. Compared with the traditional production mode, coal consumption decreased by 10% and electricity consumption decreased by 20%, making it the "leader" of energy efficiency of Yunnan industrial enterprises (cement) in 2023.
Environmental protection indicators are first-class in the industry, particulate matter emissions are less than 10 mg per cubic meter, far below the national emission limit of 30 mg, sulfur dioxide emissions are far below the national emission limit, becoming a national green factory.
Personnel efficiency has been greatly improved, labor intensity has been reduced by 24%, and the number of production line workers has been controlled below 100, which is more than 100 less than the traditional production mode. The whole process of
product quality control has been realized, human interference has been greatly reduced, the qualified rate of process product quality has reached more than 98%, and the qualified rate of factory products has reached 100%, which has won many excellent awards in the national industry quality evaluation.
Safety production has been improved in an all-round way, and the implementation of monitoring of material cut-off, smoke and dust, belt tearing, leakage, etc., the wearing of safety helmets by workers on duty, and the early warning of intrusion by production line personnel have been realized.
At the moment when the cement industry is at a low ebb, enterprises will still achieve double growth in production and marketing in 2023.
Through a series of data listed by Zhang Guohua, we can see that Yunnan Yimen Dachunshu Cement Co., Ltd. has led the traditional cement manufacturing industry to high-end, intelligent and green through digital nirvana, and has achieved a comprehensive improvement in production safety, quality and efficiency of production and operation, and a substantial improvement in energy saving and consumption reduction.
