"Lighthouse Factory" is the best practice factory for the application of industrial 4.0 technology, representing the highest level of global intelligent manufacturing, which is of great significance for accelerating the formation of new quality productivity. Among the newly awarded "Lighthouse Factory" in 2023, Tianyang Factory of Huarun Building Material Science and Technology has attracted our attention, which is not only the first "Lighthouse Factory" in Guangxi, but also the first "Lighthouse Factory" in the global building material industry. As a cement production enterprise, it can be selected as a "lighthouse". What is the difference between its whole production and manufacturing process and the traditional cement industry? A few days ago, the reporter experienced it on the spot.
Compared with the industry standard scheme, the pure electric driverless mine car can shorten the logistics time by 22% and reduce the annual operating cost of the mine car by 83%. Through Zhilian, China Resources Cement Tianyang Factory has handed in a brilliant answer in the logistics link. The application of
digital technology makes the ore blending link more precise and accurate. Intelligent manufacturing is promoting the competitiveness of enterprises. It was completed and put into operation in December 2010. China Resources Cement (Tianyang) Co., Ltd. can achieve an annual output of 2 million tons of cement, and has become a benchmark enterprise in the domestic cement industry.
In the cement production sector, based on the digital transformation of the industry, China Resources Cement Tianyang Plant has realized the end-to-end "black screen" operation of the whole cement production process by deploying 27 advanced process control modules and automatically controlling the configuration and adjustment of 108 key parameters.
Since 1985, China's cement production has steadily ranked first in the world, but high energy consumption has always been the pain point of the cement industry. In order to meet the requirements of green and low-carbon development, meet higher quality expectations and alleviate cost pressures, China Resources Cement Tianyang Plant has deployed more than 30 cases of the fourth industrial revolution, which runs through the production life cycle of enterprises with intelligent interconnection, intelligent manufacturing and intelligent management control. As a result, enterprises have achieved a 24% reduction in carbon dioxide emissions, a 105% increase in per capita cement production, a 56% reduction in unplanned equipment downtime, and a 25% increase in quality stability.
